Management Accounting
Management Accounting
Management Accounting
Process Costing
1-A single product is produced either on continuous basis or for long periods. All units are
identical.
2-Costs are accumulated by departments.
3-The department production report is the key document showing the accumulation of costs.
4-Unit costs are computed by department on the department production report
5-A process costing system, like a job-order costing system is a cost-accumulation system that
produce the unit manufacturing cost for a given process.
6-Per-unit manufacturing costs are used primarily for product costing, inventory valuation, and
income determination. Per-unit cost data are vital for pricing purposes. Also Usued for pricing
finished products but also for selecting the “right” product mix in order to maximize
production.
JOB ORDER VS PROCESS COSTING
Comparing Job-Order and Process Costing
1- In all manufacturing systems, direct material, direct labor, and
manufacturing overhead are charged to Work in Process Inventory.
As we complete the production process, goods are transferred to
the Finished Goods Inventory. Finally, when we sell the finished
goods, we transfer the cost to cost of goods sold.
DM+DL+FOH=WIP=FG=COGS
2- In a job-order cost system costs are traced to individual jobs. All of
the jobs in process make up the company’s Work in Process
Inventory.
DM+DL+FOH=JOB (Costs are traced and applied to individual
jobs in a job-order cost system=FG=COGS
3) In a process costing systems, costs are traced to departments that
process the goods. In some companies there may be several
processing departments that goods must pass through to become
finished goods. Material, labor and overhead costs transferred from
one department’s WIP to another department’s WIP account are
called transferred-in costs.
DM+DL+FOH=PD Costs are traced and applied to departments
in a process cost system =FG=COGS
Process Costing
Four Steps in process Costing
Summarize the flow of physical units.
Summary of all units on which some work done in the department during the period. Input
must equal output. This step helps detect “lost units” during the process. Relationship be
expressed as follows:
Beginning inventory + Units started for the period = Units completed and transferred +
Ending inventory
Summarize the total costs to be accounted for and compute unit costs per equivalent unit.
This step summarizes the total costs assigned to the department during the period. The
unit costs per equivalent is compute as follows:
Total cost incurred during period / Units cost based on Equivalent units of production
during the period
Account for units completed and transferred out and units in ending work-in-progress.
The process costing method uses what is called the “cost of production report”. It
summarizes both total costs and unit costs charged to a department and indicates the
allocation of total costs between wok in progress inventory and the units completed and
transferred out to the next department (or the finished goods inventory). The “cost of
production report” covers all four steps and is the source for monthly journal entriest
.
Process Costing
Calculating Equivalent Units
Materials Conversion
Units completed and transferred
to the next department 4,800 4,800
Work in process, June 30:
400 units × 40% 160
400 units × 25% 100
Equivalent units of Production in
during the month of May 4,960 4,900
Process Costing
Equivalent Units ― Weighted Average Method
Equivalent units of production always equals:
Units completed and transferred
+ Equivalent units remaining in work in process
Materials Conversion
Units completed and transferred
to the next department 4,800 4,800
Work in process, June 30:
400 units × 40% 160
400 units × 25% 100
Equivalent units of Production in
during the month of May 4,960 4,900
X-Process Costing
Equivalent Units ― Weighted Average Method -Compute and Apply Costs
Formula
Cost of beginning
Cost per
work in process + Cost added during
equivalent =
inventory the period
unit Equivalent units of production
X-Process Costing
Equivalent Units ― Weighted Average Method -Compute and Apply Costs
$356,475 ÷ 4,900
$378,200 unitsunits
÷ 4,960 = $72.75
= $76.25
X-Process Costing
Equivalent Units ― Weighted Average Method -Compute and Apply Costs
Computing the Cost of Units Transferred Out
Unit cost:
Materials = $19,840 / 38,000 = $0.522 per unit
Labor = $24,180 / 39,000 = $0.620 per unit
Factory overhead = $22,580 / 39,000 = $0.579 per unit
X-Process Costing
Cost Charged to Dept ― FIFO Method
X-Process Costing
Cost Accounted Far - FIFO Method
* 34,000 units × $1.720 per unit = $58,514. To avoid decimal discrepancy, the cost
transferred from current production is computed as follows:
$71,040 - ($6,838 + $5,685) = $58,517
Why Use an Allocation Base?
Manufacturing overhead is applied to jobs that
are in process. An allocation base, such as
direct labor hours, direct labor dollars, or
machine hours, is used to assign
manufacturing overhead to individual jobs.
We use an allocation base because:
1. It is impossible or difficult to trace overhead costs to particular jobs.
2. Manufacturing overhead consists of many different items ranging
from the grease used in machines to production manager’s salary.
3. Many types of manufacturing overhead costs are fixed even though
output fluctuates during the period.
Manufacturing Overhead Application
The predetermined overhead rate
(POHR) used to apply overhead to
jobs is determined before the period
begins.
Estimated total manufacturing
overhead cost for the coming period
POHR =
Estimated total units in the
allocation base for the coming period
$640,000
POHR =
160,000 direct labor hours (DLH)
suppose the total cost of making 1 shoe is $30 and the total cost of
making 2 shoes is $40. The marginal cost producing the second shoe is
$40 - $30 = $10
The marginal cost of a product –“ is its variable cost”. This is normally taken
to be; direct labor, direct material, direct expenses and the variable part of
overheads and the fixed costs of the period are written-off in full against the
aggregate contribution
In economics and finance, marginal cost is the change in total cost that
arises when the quantity produced changes by one unit. That is, it is the
cost of producing one more unit of a good.
Marginal cost /costing
• The concept of marginal cost first arose in
manufacturing environments where, if fixed costs are
ignored, the cost of producing one more unit is only
the cost of the extra materials and labor consumed
Absorption Variable
Costing Costing
Direct materials, direct labor,
and variable mfg. overhead $ 10 $ 10
Fixed mfg. overhead
($150,000 ÷ 25,000 units) 6 -
Unit product cost $ 16 $ 10
• Basic Standard
• Current Standard
• Expected Standard
• Normal Standard
TYPES OF STANDARDS TO BE APPLIED
Ideal Standard: which can be attained under the most favourable
conditions possible. In other words, ideal standard is based on
high degree of efficiency. It assumes that there is no wastage, no
machine breakdown, no power failure, no labour ideal time in the
production process, In practice, difficult to attain this ideal
standard.
• Basic Standard: known as Bogey Standard. Use is unaltered
over a long period of time. In other words this standard is fixed in
relation to a base year and is not changed in response to
changes in material costs. labour costs and other expenses as
the case may be. The application of this standard has no·
practical importance from cost control and cost ascertainment
point of view.
• Current Standard: The term "Current Standard" refers to "a standard
established for use over a short period of time related to current
conditions which reflects the performance that should be attained during
the period." These standards are more suitable and realistic for control
purposes.
TYPES OF STANDARDS TO BE APPLIED
2
1
Identifying Relevant Costs
An avoidable cost can be eliminated, in whole
or in part, by choosing one alternative over
another. Avoidable costs are relevant costs.
Unavoidable costs are irrelevant costs.
Prepare an analysis
showing whether a product
line or other business
segment should be
dropped or retained.
Adding/Dropping Segments
DECISION RULE
Lovell should drop the digital watch segment
only if its profit would increase. This would
only happen if the fixed cost savings
exceed the lost contribution margin.
Smoother flow of
parts and materials
Better quality
control
Realize profits
Vertical Integration-
Disadvantage
Companies may fail
to take advantage of
suppliers who can
create economies of
scale advantage by
pooling demand from
numerous
companies.
The Make or Buy Decision: An
Example
• Essex Company manufactures part 4A that
is used in one of its products.
• The unit product cost of this part is:
Direct materials $ 9
Direct labor 5
Variable overhead 1
Depreciation of special equip. 3
Supervisor's salary 2
General factory overhead 10
Unit product cost $ 30
The Make or Buy Decision
• The special equipment used to manufacture
part 4A has no resale value.
• The total amount of general factory overhead,
which is allocated on the basis of direct labor
hours, would be unaffected by this decision.
• The $30 unit product cost is based on 20,000
parts produced each year.
• An outside supplier has offered to provide the
20,000 parts at a cost of $25 per part.
Prepare an analysis
showing whether a special
order should be accepted.
Key Terms and Concepts
$
2
15
Ti m e re qui re d to produce one uni t ÷ 1. 00 m i n. ÷ 0. 50 m in.
Contribution m a rgi n pe r m inute $ 24 $ 30
Product 1 Product 2
Production and sales (units) 1,300 2,200
Contribution margin per unit $ 24 $ 15
Total contribution margin $ 31,200 $ 33,000
Prepare an analysis
showing whether joint
products should be sold at
the split-off point or
processed further.
Joint Costs
• In some industries, a number of end
products are produced from a single raw
material input.
• Two or more products produced from a
common input are called joint products.
• The point in the manufacturing process
where each joint product can be
recognized as a separate product is
called the split-off point.
Joint Products
Oil
Common
Joint
Production Gasoline
Input
Process
Chemicals
Split-Off
Point
Joint Products
Joint
Costs Oil
Separate Final
Processing Sale
Common
Joint Final
Production Gasoline
Input Sale
Process
Separate Final
Chemicals
Processing
Sale
Split-Off Separate
Point Product
Costs
The Pitfalls of Allocation
Joint costs are often
allocated to end products on
the basis of the relative
sales value of each product
or on some other basis.
• Budgeting.
The act of preparing a budget is called
budgeting.
• Budgetary control
The use of budgets to control an
organization’s activity is known as
budgetary control
BASIC FRAME WORK OF BUDGET
Why budget?
Why important for an organisation, project or department to
have a budget?
Planning – Control –
involves involves the
developing steps taken by
objectives and management
preparing various that attempt to
budgets to achieve ensure the
these objectives. objectives are
attained.
BUDGETING – ADVANTAGES
( What can budgeting do for you )
• Planning orientation ( Define Goals & Objectives –
Thinkabout plans & Communicate )
Budget process takes management away from its short-
term, day-to-day management of the business and
forces it to think longer-term. This is the chief goal of
budgeting, even if management does not succeed in
meeting its goals as outlined in the budget - at least it is
thinking about the company's competitive and financial
position and how to improve it.
• Profitability review.
A properly structured budget points out what aspects of
the business produce money and which ones use it,
which forces management to consider whether it should
drop some parts of the business, or expand in others.
BUDGETING – ADVANTAGES- CONT--
( What can budgeting do for you )
• Assumptions review.
The budgeting process forces management to think about
why the company is in business, as well as its key
assumptions about its business environment. A periodic
re-evaluation of these issues may result in altered
assumptions, which may in turn alter the way in which
managements decides to operate the business.
• Performance evaluations.
You can work with employees to set up their goals for a
budgeting period, and possibly also tie bonuses or other
incentives to how they perform. You can then create
budget versus actual reports to give employees feedback
regarding how they are progressing toward their goals.
• Cash allocation.
There is only a limited amount of cash available to invest in
fixed assets and working capital, and the budgeting process forces
management to decide which assets are most worth investing in.
M id d le M id d le
M an ag em en t M an ag em en t
Cash
Budget
HAMPTON FREEZE, INC.
Sales Budget
For the Year Ended December 31, 2003
Quarter
1 2 3 4 Year
Budgeted sales in cases 10,000 30,000 40,000 20,000 100,000
Selling price per case $ 20.00 $ 20.00 $ 20.00 $ 20.00 $ 20.00
-----------
------------ ------------ ------------ ------------
-
Total sales $ 200,000 $600,000 $800,00 $400,000 2,000,000
====== ====== ====== ====== ======
Percentage of sales collected in the
70%
period of the sales
Percentage of sales collected in the
30%
period after the sales
70% 30%
Sales Budget – Sample
Expected cash collection
Schedule of Expected Cash Collections
Accounts receivable, beginning
1 $90,000 $90,000
balance
2 First quarter sales 140,000 $60,000 200,000
3 Second quarter sales 420,000 $180,000 600,000
4 Third quarter sales 560,000 $240,000 800,000
5 Fourth quarter sales 280,000 280,000
----------- ----------- ----------- ----------- -----------
6 Total cash collections $230,000 $480,000 $740,000 $520,000 $1,970,000
1 Cash collections from last years fourth-quarter sales.
2 $200,000 × 70%; $200,000 × 30%
3 $600,000 × 70%; $600,000 × 30%
4 $800,000 × 70%; $800,000 × 30%
5 $400,000 × 70%
6 Uncollected fourth quarter sales appear as accounts receivable on the company's end of year balance sheet.
Budgeting Example
Royal Company is preparing budgets for the
quarter ending June 30.
Budgeted sales for the next five months are:
April 20,000 units
May 50,000 units
June 30,000 units
July 25,000 units
August 15,000 units.
The selling price is $10 per unit.
The Sales Budget
The individual months of April, May, and June are
summed to obtain the total projected sales in units
and dollars for the quarter ended June 30th
Expected Cash Collections
• All sales are on account.
• Royal’s collection pattern is:
70% collected in the month of sale,
25% collected in the month following
sale,
5% uncollectible.
• The March 31 accounts receivable
balance of $30,000 will be collected in
full.
Expected Cash Collections
Quarter
1 2 3 4 Year
Budgeted sales (see sales budget) 10,000 30,000 40,000 20,000 100,000
Add desired ending inventory of finished goods* 6,000 8,000 4,000 3,000 3,000
*Twenty percent of the next quarters sales. The ending inventory of 3,000 cases is assumed
**The beginning inventory in each quarter is the same as the prior quarter's ending inventory
The Production Budget
Quarter
1 2 3 4 Year
=====
======= ======= ======= = =======
=
Quarter
1 2 3 4 Year
* rounded
Manufacturing Overhead Budget
Less disbursements:
Financing:
Borrowings (at beginning)* 120,000 60,000 - - 180,000
(100,000 (180,000
Payments (at beginning) - - (80,000)
) )
Interest** - - (7,500) (65,00) (14,000)
(107,500
Total financing 1200,000 (60,000) (86,500) (14,000)
Budgeted Income Statement
• A budgeted income statement can be
prepared from the data developed in:
• Sales budget
• Ending finished goods inventory budget
• Selling and administrative expense budget
• Cash budget
Budgeted Balance Sheet
Hampton Freeze Inc.
Budgeted Balance Sheet
December 31, 2009
Assets
Current assets:
Cash 1 $47,500
Accounts receivable 2 120,000
Raw materials inventory 3 4,500
Finished goods inventory 4 39,000
-------------
Total current assets $211,000
Plant and equipment:
Land 5 80,000
Building and equipment 6 830,000
Accumulated depreciation 7 (392,000)
--------------
Plant and equipment, net $518,000
--------------
Total assets $729,000
Budgeted Balance Sheet
Disadvantages
• Though the flex budget is a good tool, it can be difficult to
formulate and administer. One problem with its formulation is
that many costs are not fully variable, instead having a fixed
cost component that must be included in the flex budget
formula.
• Another issue is that a great deal of time can be spent
developing step costs, which is more time than the typical
accounting staff has available, especially when in the midst of
creating the standard budget. Consequently, the flex budget
tends to include only a small number of step costs, as well as
variable costs whose fixed cost components are not fully
recognized