Lec 7-Flow in Pipes
Lec 7-Flow in Pipes
Flow in Pipes
Content
Overview
Laminar and Turbulent Flow
Energy (Head) Losses Due to Friction
o Friction Loss in Laminar Flow
o Friction Loss in Turbulent Flow
o Minor losses
Pipe Flow Analysis
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Overview
Pipe Flow is important in daily operations and is described in general as flow in a closed
conduit (pipes and ducts). It is also known as an internal flow.
Some common examples are oil and water pipelines, flow in blood vessels, and heating and
cooling applications.
The fluid in such applications is usually forced to flow by a fan or pump through a
flow section.
Particular attention should be paid to friction, which is directly related to the pressure drop and
head loss during flow through pipes and ducts.
When real world effects such as viscous effects are considered, it is often difficult to use only
theoretical methods. Often theoretical, experimental data, and dimensional analysis is
used.
Theoretical solutions are obtained only for a few
simple cases such as fully developed laminar
flow in a circular pipe
Some common pipe
flow
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components are
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Overview
Pipe flow versus Open-channel flow:
Open-Channel Flow:
Pipe Flow:
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Overview
Pipes with a circular cross section can withstand large pressure differences between the inside
and the outside without undergoing significant distortion.
Noncircular pipes are usually used in applications such as the heating and cooling
systems of buildings where the pressure difference is relatively small, the manufacturing and
installation costs are lower,
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Small flow
rates
Laminar
Reynolds
(1842-1912) Increasing the
flow rates
Transitional
Increasing the
flow rates
Turbulent
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Laminar or Turbulent Flow
If we measure the velocity at any given point with respect to time in the pipe:
Re > 4000
Reynolds Number
Dependency: 2300< Re < 4000
Re < 2300
Turbulent flow is a flow regime in which the movement of fluid particles is chaotic,
eddying, and unsteady, with significant movement of particles in directions transverse to the
flow direction
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Laminar or Turbulent Flow
Reynolds Number
The transition from laminar to turbulent flow depends on the geometry, surface roughness,
flow velocity, surface temperature, and type of fluid, among other things.
The flow regime depends mainly on the ratio of inertial forces to viscous forces in the
fluid,
This ratio is called the Reynolds number
At large Reynolds numbers, high inertia and thus, the viscous forces cannot prevent
the random and rapid fluctuations of the fluid
At small or moderate Reynolds numbers, the viscous forces are large enough to
suppress these
fluctuations and to keep the fluid in line 9
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The value of the critical Reynolds number is different for different geometries and
flow conditions
For internal flow in a circular pipe
For flow through noncircular pipes, the Reynolds number is based on the hydraulic
diameter
Dh defined as
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Laminar or Turbulent Flow
Example
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Example Cont.
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Example Cont.
The maximum time to fill the glass will occur if the Reynolds number is the minimum
allowed
for turbulent flow
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Uniform velocity
profile
For very low Reynolds numbers (Re = 10), the entrance length is short:
For large Reynolds number flow the entrance length can
be several pipe diameters:
For many practical engineering problems:
Bends and T’s affect Fully Developed Flow:
Pipe is fully developed until the character of the pipe
changes.
It changes in the bend and becomes fully developed again after some length
after the bend.
Many disruptions can cause the
flow to never be fully developed.
The need for the pressure drop can be viewed from two different standpoints
i. In terms of a force balance, the pressure force is needed to overcome the viscous forces
generated.
ii. In terms of an energy balance, the work done by the pressure force is needed to overcome the
viscous dissipation of energy throughout the fluid.
If the pipe is not horizontal, the pressure gradient along it is due in part to the component of
weight in that direction.
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Fully Developed Flow
If the flow is fully developed and steady, no part of the fluid experiences any
acceleration as it flows.
Every part of the fluid merely flows along its path line parallel to the pipe walls with
constant velocity, although neighboring particles have slightly different velocities.
The velocity varies from one path line to the next.
This velocity variation, combined with the fluid viscosity, produces the shear stress
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Turbulent
profile
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Fully Developed Flow
The equation indicates that for both laminar and turbulent fully developed flows the shear
stress varies linearly across the pipe, from zero at the centerline to a maximum at the pipe wall
Also
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The two governing laws for fully developed laminar flow of a Newtonian fluid
within a horizontal pipe.
1. The one is Newton’s second law of motion and the other is
2. The definition of a Newtonian fluid.
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Fully Developed Laminar Flow
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Fully Developed Laminar Flow
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Hagen-Poiseuille Flow
α
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Fully Developed Flow
Inclined Pipes
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Example Cont.
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Example Cont.
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Example
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Example Cont.
Τhe pipe is horizontal and its diameter is constant, the pressure drop in the pipe is due
entirely
to the frictional losses and is equivalent to the pressure loss,
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Example
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Example Cont.
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Example Cont.
The change in potential energy of the fluid “falling” down the hill that is converted to
the energy lost by viscous dissipation
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Turbulent Flow in Pipes
The importance of turbulence
Just imagine some chemical impurity being emitted from the bottom of the pipe. This
chemical would only diffuse very, very slowly to the top of the pipe.
In a turbulent flow regime, the impurity would be quickly carried to the top of the
pipe.
Turbulence is very important for the mixing of dissolved substances in fluids. Why do
you stir your tea or coffee after you place the milk in?
Turbulence flows also greatly promote heat transfer.
In turbulent flow, the swirling eddies transport mass, momentum, and energy to other regions
of flow much more rapidly than molecular diffusion, greatly enhancing mass, momentum,
and heat transfer.
Turbulent flow is associated with much higher values of friction, heat transfer, and mass
transfer coefficients
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u
Velocity is averaged in time:
tf
Vx
V (t)dt
x
ti
u
T T=tf-ti
Vx (t)
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The Time-Average Velocity Profile
The time-averaged velocity profile for turbulent flow is:
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n f 1/ 2 44
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Fully Developed Turbulent Flow
Turbulent shear stress:
The turbulent shear components are known as Reynolds Stresses.
the outer layer: ttruib > tlaminar 100 to 1000 time greater.
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Energy (Head) Losses Due to Friction
Hence, the resistance to flow in a pipe is a function of:
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Darcy’s Equation
Darcy found that w f is directly proportional to the square of average
velocity 2 and length of the pipe L and inversely proportional to the
u
radius of the pipe diameter R:
Lu 2 Lu
wf 2 wf f
R R
L u2 L u2
“Darcy’s Equation”
wf f Or hf f
D 2 D
Where f is the proportionality constant which is friction factor and hf is the head
2 gdue to friction.
loss
This equation applicable for all types of fully developed internal flows (laminar
or turbulent flows, circular or noncircular pipes, smooth or rough surfaces,
horizontal or inclined pipes) 48
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Energy (Head) Losses Due to Friction
Pressure drop ΔP is directly related to the power requirements of the fan or pump to
maintain flow
4 w
f Shear stress acting on the wall
V 2 / 2 :
Kinetic energy of the fluid
hL : Represents the additional height that the fluid needs to be raised by a pump in order to
overcome the frictional losses in the pipe
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32LV 64 L V 2
hL
gD2 Re D 2g
Hence,
In laminar flow, the friction factor is a function of the Reynolds number only and
is independent of the roughness of the pipe surface.
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Friction Losses in Laminar flow
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Laminar Flow in Noncircular Pipes
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» or
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Friction Loss In Turbulent Flow
The friction loss depends on the surface
roughness of the pipe as well as Reynolds number
(IN LAMINAR, LOSSES ONLY DEPEND ON THE
REYNOLD NUMBER)
The є , the average wall roughness can be obtained from tables (experiment has been
conducted to determine the value). The average value is for new and clean pipe.
: Represent the ratio of the mean height of roughness of the pipe to the pipe
diameter
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Moody Chart
It is possible to obtain a measure of the effective relative roughness of typical pipes
and thus to obtain the friction factor
“Moody Chart”
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Marks Reynolds Number independence
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Moody Chart
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Moody Chart
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Formula for Friction Factor
Colebrook Relation for Non-Laminar part of the Moody Chart (curve fit):
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Or
S. E. Haaland P. K.
Swamee
The results obtained from these relation are within 2 percent and 1 percent ,
respectively of those obtained from the Colebrook equation.
It can be used as a good first guess for f
For turbulent and transition region,
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P. K. Swamee
For turbulent flow in smooth pipes (ε/D = 0) with 4000 < NR < 105 , the
Blasius correlation can be used 0.316
f
N 1/ 4
R
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Relative Roughness of New Pipes
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Relative Roughness of New Pipes.
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Types of Fluid Flow Problems
Three types of problems for uniform flow in a single pipe:
Trial-and-error
Direct solution
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Example
Water at 10C is flowing at a rate of 0.03 m3/s through a pipe. The pipe
has 150-mm diameter, 500 m long, and the surface roughness is estimated
at 0.06 mm. Find the head loss and the pressure drop throughout the
length of the pipe.
Solution:
From Table (for water): = 1000 kg/m3 and =1.30x10-3 N.s/m2
V = Q/A and A=R2
A = (0.15/2)2 = 0.01767 m2
V = Q/A =0.03/.0.01767 =1.7 m/s
Re = (1000x1.7x0.15)/(1.30x10 -3) = 1.96x105 > 2000
turbulent flow
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Example Cont,d
From Moody diagram, f 0.018
The head loss may be computed using the Darcy-Weisbach
equation.
L V2 2
500 x1.7
h f 0.018 x
8.84m.
L
D 2g 0.15 x 2 x 9.81
The pressure drop along the pipe can be calculated using the relationship:
ΔP = 8.67 x 104 Pa
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Example
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Example Cont.
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Tel.
Example Cont.
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Example
Determine energy loss due to friction and pressure drop for a flow of a Newtonian fluid
(= 0.09 kg/m.s and =750 kg/m3) through glass pipe of a length of 10 m and 100-mm-
diameter in the following two cases:
(a) Volumetric flow rate is 14 L/s
hL =?Type 1 problem
(b) Volumetric flow rate is 80 L/s
u Q / A 4Q D 2 1.782 m/s
Example cont.d
L u2
hL f 0.697 m
D 2g
h 128 LQ (D 4 g )
Or use: 0.697 m
L
P h P gh 5120.5 Pa
L L
g
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Example cont.d
(b) Volumetric flow rate is 80 L/s: Q 0.08 m 3 /s
u Q / A 4Q D 2 10.186 m/s
/ D 0 (smooth)
L u2
hL f 16.92 m
D 2g
P1 P2 ghL
124.5 kPa
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Example
Determine energy losses and pressure drop for a flow of 140 L/s of oil ( =
0.008 kg/m.s and =800 kg/m3 through ductile iron-uncoated pipe with a length
of 400 m and 200-mm-diameter.
hL=?Type 1 problem
Q=140 L/s=0.14 m3/s; = / =0.00001 m2/s; D=0.2m; L=400 m From previous a
table ductile iron-uncoated has a roughness of =2.4 10-4 m.
u Q / A 4Q D 2 4.456 m/s
0.023
/ D 0.0012
f
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Example cont.d
and the head loss is:
2
L u
h f
46.55m
L
D
2g
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Example
Example. Water at 15 oC flows through 300-mm diameter riveted steel pipe with
head loss of 6 m cross a length of 300 m. Find the volumetric flow rate.
2hL gD
u
0.3431 80
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Example cont.d
0.3431
Find : u 3.43 m/s
0.01
Find : uD 5
Re 9.11 10
from Moody diagram : f
0.032
/ D 0.006
0.3431
Recalculate : u 1.918 m/s
0.032 81
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Example cont.d
Recalculate :
Re uD 5.1 10
diagram : 0.032 from Moody
5
f
/ D 0.006
Since this f value is similar to the previous one, stop iterations:
D2
u 1.918 Q u 0.136 m 3 /s
136 L/s 4
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Example Cont.
Iteration loop
2hL gD
u
fL
1. Guess a value of f
2. calculate V
3. calculate Reynolds number
4. Estimate the a corrected friction factor using Moody chart or the Colebrook
equation or Haaland equation.
5. Repeat the calculations with the corrected value of f until convergence
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Example
Example. Determine the diameter of commercial steel pipe required to convey 4000
gpm of oil (=110-4 ft2/s) for a length of 10000 ft with head loss of 75 ft.
D=? Type 3 problem
From previous table, commercial steel has =1.510-4 ft, L=10000 ft; hf=75 ft
3
gal 1ft 1min
Q 4000 8.913ft 3 /s
min 7.48 gal 60 s
The strategy for solving type 3 problem is to relate
the unknown D with f through Darcy Eq.
L u2
hL f
L 4Q D 2
2
f
D 2g 84
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2g
Example cont.d
Take trial f value from moody diagram: f = 0.01
Find : Re 7.35 10
from Moody diagram : f 0.019
/ D 0.00011
Recalculate : Re 6.47 10
from Moody diagram : f 85
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/ D 0.00011 D 1.7725 ft
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Minor Losses
The head loss in long, straight sections of pipe can be calculated by use of the friction factor
obtained from either the Moody chart or the Colebrook equation.
The fluid in a typical piping system passes through various fittings, valves, bends, elbows,
tees, inlets, exits, enlargements, and contractions in addition to the pipes.
These components interrupt the smooth flow of the
fluid and cause additional losses because of the flow
separation and mixing they induce
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Minor Losses
guide vanes
large eddies (flow separation) Eddies in the base leg and vena
Within these eddies mechanical energy is converted into contracta are eliminated. The result is
heat through viscous dissipation; thus flow separation and a smaller loss of mechanical energy
eddy formation is a key mechanism in the minor head loss than in an abrupt turn without guide
The eddies also decrease the effective cross-sectional area vanes.
of the passage because there is no net flow downstream Smaller loss of mechanical energy
through them 88
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Minor Losses
Reducing head loss by employing a gradual bend If guide vanes are added to the bend (there is no
No corner in which eddies form, and the eddies in flow separation at all and the minor head loss is
the base leg are less intense than those in the further reduced
elbow
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Minor Losses
For many practical applications the Reynolds number is large enough so that the flow through
the component is dominated by inertia effects, with viscous effects being of secondary
importance
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Minor Losses
Where f is the friction factor and D is the diameter of the pipe that contains the component.
The head loss caused by the component is equivalent to the head loss caused by a section
of the pipe whose length is Lequiv.
The contribution of a component to the head loss can be accounted for by simply adding
Lequiv
to the total pipe length.
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Minor Losses
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Minor Losses
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Minor Losses
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Minor Losses
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Minor Losses
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Minor Losses
Sudden contraction
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Minor Losses
o As the cone angle of the
contraction decreases, the
resistance coefficient actually
increases
o The reason is that the data
include the effects of both the
local turbulence caused by flow
separation and pipe friction.
o For the smaller cone angles, the
transition between the two
diameters is very long, which
increases the friction losses.
Gradual contraction
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Minor Losses
Gradual contraction
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Minor Losses
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Minor Losses
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Minor Losses
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Minor Losses
Character of the flow in a 90° bend and the associated loss coefficient
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Minor Losses
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Minor Losses
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P1 V2 P V2 hL
g z 1 2g h pump,u
1
g z 2 2g hturbine,e
2 2
The head loss due to friction and minor losses must be computed
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Pipe Flow Analysis
Pipes in Series
When two or more pipes of different diameters or roughness are connected in such a
way that the fluid follows a single flow path throughout the system, the system
represents a series pipeline.
In a series pipeline the total energy loss is the sum of the individual minor losses
and all pipe friction losses.
Pipelines in series
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L g
where P/g = pressure head
z = elevation head
V2/2g = velocity head
= total energy lost between point 1 and 2
hL1-2
Realizing that P1=P2=Patm, and V1=V2, then equation reduces to
z1-z2 = hL1-2
Or we can say that the different of reservoir water level is equivalent to the
total head losses in the system.
The total head losses are a combination of the all the friction losses and the
sum of the individual minor losses.
hL1-2 = hfa + hfb + hentrance + hvalve + hexpansion + hexit.
Since the same discharge passes through all the pipes, the continuity
equation can be written as; 108
Q 1 = Q2
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Pipe Flow Analysis
Pipes in Parallel
A combination of two or more pipes connected between two points so that the
discharge divides at the first junction and rejoins at the next is known as pipes in
parallel. Here the head loss between the two junctions is the same for all pipes.
Pipelines in parallel
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Equations (I) and (II) are the governing relationships for parallel
pipe line systems. The system automatically adjusts the flow in
each branch until the total system flow satisfies these equations.
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Example
111
Chemical Engineering Department | University of Jordan | 11942, Jordan
Tel. +962 6 Amman
535 5000 | 22888
Example Cont.
112
Chemical Engineering Department | University of Jordan | Amman 11942,
Jordan
Tel. +962 6 535 5000 | 22888
Example
113
Chemical Engineering Department | University of Jordan | Amman 11942,
Jordan Tel. +962 6 535 5000 | 22888
Example Cont.
114
Chemical Engineering Department | University of Jordan | Amman 11942,
Jordan
Tel. +962 6 535 5000 | 22888
Example Cont.
115
Chemical Engineering Department | University of Jordan | Amman 11942,
Jordan Tel. +962 6 535 5000 | 22888
Example
A 5-in-diameter pipe with an estimated f of 0.033 is 110 feet long
and connects two reservoirs whose surface elevations differ by
12 feet. The pipe entrance is flushed, and the discharge is
submerged.
(a) Compute the flow rate.
(b) How much would the flow rate change if the last 10 ft of the
pipe were replaced with a smooth conical diffuser with a cone
angle of 10o?
5" 0.417 ft
116
Chemical Engineering Department | University of Jordan | Amman 11942,
Jordan
Tel. +962 6 535 5000 | 22888
Example Cont.
2
2
l V2 V l V
a h h h f 0.5 1 f 1.5
Jordan Tel. +962 6 535 5000 | 22888
Chemical Engineering Department | University of Jordan | Amman 11942,
Example Cont.
l V2 V2
f 1 1
k entrance 1 V
k cone
1 V
2
2
V2
k exit 2
D 2g 2g 2g 2g
1
D D 2L tan 5o 0.417 ft 2
10 ft 0.0875 2.17 ft
2 1 cone
2
118
Chemical Engineering Department | University of Jordan | Amman 11942, Jordan
Tel. +962 6 535V5000 D1 2 0.417 ft
2
| 22888
0.0370
V
Example Cont.
l V2 V2 V V 2
V
2
hL,tot f 1 1
k entrance
1
k cone
1 2
k exit
2
D 2g 2g 2g 2g
1
2 2
100 ft V1 V1
0.033 0.5
0.417 ft 2g 2g
V 0.037V
2 0.037V 2
0.175 1 1
1.0 1
2g
2g
119
V 9.49 ft/s
Chemical Engineering Department | University of Jordan | Amman 11942,
1
Jordan Tel. +962 6 535 5000 | 22888
0.417 ft 2
Q V1 A 9.49 ft/s 1.29 ft 3 /s
4
Example
In the figure shown: Where the discharge through the system is 0.05 m3/s, the total
losses through the pipe is 10 v2/2g where v is the velocity of water in 0.15 m diameter
pipe, the water in the final outlet exposed to atmosphere.
2
2
20
2 *9.81
2 *9.81
h 21.147m
121
Chemical Engineering Department | University of Jordan | Amman 11942,
Jordan Tel. +962 6 535 5000 | 22888
Example
122
Chemical Engineering Department | University of Jordan | Amman 11942, Jordan
Tel. +962 6 535 5000 | 22888
Example Cont.
123
Chemical Engineering Department | University of Jordan | Amman 11942,
Jordan Tel. +962 6 535 5000 | 22888
Example Cont.
124
Chemical Engineering Department | University of Jordan | Amman 11942, Jordan
Tel. +962 6 535 5000 | 22888
Example Cont.
125
Chemical Engineering Department | University of Jordan | Amman 11942,
Jordan Tel. +962 6 535 5000 | 22888
Example Cont.
126
Chemical Engineering Department | University of Jordan | Amman 11942, Jordan
Tel. +962 6 535 5000 | 22888
Example Cont.
127
Chemical Engineering Department | University of Jordan | Amman 11942,
Jordan Tel. +962 6 535 5000 | 22888
Example Cont.
128
Chemical Engineering Department | University of Jordan | Amman 11942, Jordan
Tel. +962 6 535 5000 | 22888