Warehousing provides several key benefits and functions for businesses. It allows for the safe storage of goods, ensures security and minimizes business risks. Modern warehouses support production through consistent supply of inventory when needed. Warehousing also enables businesses to focus on core operations and expand by outsourcing storage. Additionally, warehouses add value through handling, financing, price stabilization, record keeping, and value-added services like processing, grading and customization.
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Day 1 - Functions of A Modern Warehouse
Warehousing provides several key benefits and functions for businesses. It allows for the safe storage of goods, ensures security and minimizes business risks. Modern warehouses support production through consistent supply of inventory when needed. Warehousing also enables businesses to focus on core operations and expand by outsourcing storage. Additionally, warehouses add value through handling, financing, price stabilization, record keeping, and value-added services like processing, grading and customization.
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DAY ONE:
Functions of a Modern Warehouse
Facilitator: Japhet Mbura Lecturer & Consultant in Procurement, Logistics, Transportation (Road, Railway and Seaports)
Workshop on Stores Management Held on
September 14-18 nov, 2022 at Corridor Springs Hotel Arusha by Arusha International Capacity Building Centre Does Storage add value into Supply Chain? No there is no value added by having a stores or a warehouse. If environment could allow us to get all our needs as we order that becomes best. Disadvantages Expiry and obsolescence costs Costs of managing the warehouse Costs of space and handling The opportunity cost of keeping stock
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Warehousing….. Warehousing is crucial to the success of any business that handles physical goods. There are many components of successful warehouse operations, and we will discuss the benefits and functions of warehousing.
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Benefits of a Warehouse Warehousing is when physical goods or inventory are stored in a storage facility before they are sold and distributed. Safety and Security Economic advantages into business Enables proper handling of materials Ensures uninterrupted flow into our businesses A centre for cost control
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Benefits of a Modern Warehouse.. Production support One of the ways to reduce your lead times is through consistent and timely production support. Warehouse facilities have warehousing space and transport logistics expertise, enabling you to safely store your inventory until you require it. When the time comes when you need your inventory, your merchandise can be delivered where you need it. 05/29/23 Imbura Japhet Benefits of a Modern Warehouse.. Opportunity to expand When you are not restricted by the need to store all your inventory, materials or components at your manufacturing facility, you can focus on your core business which is producing your products. When you outsource your storage to a warehouse, your business can use its existing space for product development and process involvement. 05/29/23 Imbura Japhet Benefits of a Modern Warehouse.. Minimise business risk When your goods are stored in a warehouse, they are insured at the risk of the warehouse owner. Keeping your inventory at an off-site warehouse will minimise inventory loss from issues such as damage, theft, fire, etc. These risks are transferred to the warehouse.
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Functions of Warehousing We should never underestimate the role that a modern warehouse plays into our businesses.
For this purpose it is important to understand the
functions of a warehouse
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Storage Function… Storage A primary function of a warehouse is offering storage space for inventory, equipment or other items. This provides a facility where businesses can store their goods when they do not need them. It also prevents stock wastage and ensures that their stock is protected and safe.
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Storage Function… Ina warehouse, you can store goods from when they are produced or purchased until their use or consumption. There are two kinds of storage; planned and extended storage. Planned storage is carefully estimated storage intended to meet steady customer demand.
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Storage Function… Extended storage is caused by various factors such as promotional campaigns, demand seasonality, or speculative purchases. Promotional campaigns include sales promotions where extra stock must be stored to satisfy the expected higher demand for products.
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Storage Function… Demand seasonality is when demand rises during different seasons, and additional storage is required for that specific period. Lastly, speculative purchases are sometimes when goods are purchased in bulk due to higher price or lower price expectations in the future, which calls for more storage space.
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Security Function Warehousing protects stock from theft, loss, or damage due to unfavourable weather conditions, such as wind, dust, moisture and heat, etc. Warehouses can cater for different products and make arrangements to do so. For example, the warehouse can hire security guards to prevent theft, use insecticides to preserve goods, and arrange cold storage facilities for perishable goods. 05/29/23 Mbura Japhet Security Function… Since warehouse spaces consider all the risks and address them, it will significantly reduce losses due to wastage and spoilage of goods during storage.
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Handling Function The movement of goods consists of inbound activity where goods are unloaded and received by the warehouse. Secondly, there is transfer to storage when goods are transferred from the inbound area to the area for storage.
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Handling Function…. Thirdly, there is order selection when items in the warehouse are chosen corresponding to the order that needs to be shipped and moved to the shipping area. Lastly, outbound activity refers to inspecting and loading goods for shipment. Moving goods inside a warehouse must be seamless as possible as this ensures uninterrupted orders. Therefore, the infrastructure of warehouses and the software systems used must be upgraded regularly. 05/29/23 Imbura Japhet Financing Function Financing is another function of a warehouse, and it is a type of inventory financing which involves loans being provided by a financial institution to a company, processor, or manufacturer. Commodities, inventory, or goods are deposited in a warehouse and used as loan collateral. When merchandise is transferred to the warehouse, the depositor will receive a receipt which serves as evidence for the deposit of goods. 05/29/23 Imbura Japhet Financing Function.. The warehouses issue a certificate in favour of the owner of the goods, called “Warehouse- keeper’s-warrant”. The warrant can be passed on by simple endorsement and delivery. When the warehouse-keeper is storing goods, the owner can receive loans from financial institutions, and the certificate can be pledged as security. There are instances where warehouses can give money advances to the depositors for a short term where they can retain their goods as security. 05/29/23 Imbura Japhet Economic Stabilization Function Warehouses play an essential role in price stabilisation as they assist in controlling violent price fluctuations. They help by storing goods whenever supply exceeds market demand and then releasing the inventory when demand gains pace. Warehouses guarantee a regular supply of goods in the market as they help match supply with demand which is essential for price stabilisation.
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Economic Stabilization Function.. Whenever there is excess demand in the market, having too much stock flowing may decrease their prices, leading to losses for business owners. Therefore, warehouses would need to hold stock until the demand for the goods rises again.
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Information Centre Function Warehouse track and record information about materials and goods being sent into the warehouse and when they are stored and shipped out. The data maintained by the warehouse’s information system must be timely, precise and error-free.
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Information Centre Function…. This enables warehouse managers and staff to generate accurate insights to ensure stock availability, stock replenishment, and stock processing requirements. The data generated can also be presented to higher management to make better and more informed decisions.
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Value Addition Function A value-added service goes beyond conventional warehousing. Such services help optimise the supply chain management, generate higher value, and deliver products efficiently to customers. They include bundling, customisation, re-branding, re- packaging, processing, etc. A few of them are discussed below–
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Value Addition Function… Processing: It refers to the process that certain goods go through to make them consumable. For example, seasoning of timber, ripening of fruits, processing of coffee beans, polishing of paddy, etc. Sometimes warehouses perform such activities on behalf of the owners.
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Value Addition Function… Grading and branding: Warehouses also undertake the functions of grading and branding goods on behalf of the wholesaler, importer or manufacturer of goods. They also offer services for mixing, blending and co- packing or repacking service.
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Value Addition Function… Kitting & Product Customisation: Customisation services provided by warehouses give the flexibility to make bundles or customised product for any customer or market requirements (for example- bundling, SKU building, localising, product boxing or kitting).
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Value Addition Function… Other services: Other value-added services provided by a warehouse include labelling, stamping, gift packing, barcode printing, order fulfilment and invoice printing, quality checking, insurance, and goods disposal. Availability of such services with the warehouse takes a considerable burden off the entity using the warehouse and helps it focus on its core activities. This results in lower costs and higher standards. 05/29/23 Imbura Japhet Risk Bearing Function The moment goods are delivered for storage, the liability of these goods transfers to the warehouse-keeper. Consequently, the risk of loss or damage to goods is borne by the warehouse keeper. Since it is now its obligation to return the goods in good condition, the warehouse becomes responsible for any happenings. Thus, it takes all precautions to prevent any such situation. The stored goods may also be insured for compensation in case of loss. 05/29/23 Imbura Japhet Rental Function Some warehouses can also serve as a source of rental income for their owners who rent them out to people or entities that seek to use them for storage or other purposes.
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Utility Function Warehouses are mainly located at convenient places, for instance, near a road, airport, rail or waterways to ease the movement of goods. NOTE: it is logical to claim that a warehouse plays a much more pivotal role in the success of a business than most people manage to realise. Proper monitoring of these functions is imperative to guarantee that all warehousing operations take place efficiently.
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Successful Management of Stores Operations Effective and meaningful store management is one the most important parts of ensuring your business’s success. It covers a lot of ground, however, including building your team, sourcing and managing inventory, driving sales, creating store policies and procedures, leading by example, and marketing your business.
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Building Stores Team First, you need to recruit a large enough team that will be effective and a good fit for your business and the available roles. Second, you need to create a work environment that will help you keep that team and maximize its potential.
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Team recruitment When recruiting your team, you should hire people who can represent your business well. Often, this means the ideal employee has interests that align with what your store is selling—they will be able to sell your products better and genuinely connect with customers on their interests. At my fabric shop, my staff were all fabric doctors. I can think of a few examples of where you may have seen this: 05/29/23 Imbura Japhet Team recruitment… Mbura’s Sporting Goods: Its staff is made up of athletes and sports lovers. Olotu’s Hardware: Every worker is an expert in building and construction. As you conduct job interviews and hunt for the perfect employees to work at your store, I suggest having a list of attributes that a perfect candidate possesses.
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Team recruitment… This does not mean that you can only hire people with all these qualities, but having a list of ideals can be a great way to guide your interview process and help you find candidates that will represent your brand well. You might want to include these categories in your list: Product knowledge: You want someone who knows about your products or industry so that they act as an expert when selling and answering questions. 05/29/23 Imbura Japhet Team recruitment… Enthusiasm: You want someone who cares and has a genuine interest in your brand and the products you sell. Experience: If you own a higher-end retail location, you will want someone with sales experience, preferably within your industry.
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Team recruitment… Customer interactions: You want a salesperson who will be able to talk to shoppers, assist them, and treat them with care. People skills will play a huge role, so I suggest using a floor interview to see how prospective hires work with your customers.
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Consider Scheduling in recruitment Another key thing that you will want to account for when hiring your team is availability. Unlike the typical nine-to-five corporate role, stores may need open later in the evening, on weekends, and on many holidays. Before bringing anyone on, you need to be clear about your availability expectations and ensure that you will have enough staff to cover your store for weekends, holidays, and evenings.
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Consider Scheduling in recruitment… My suggestion here would be to draw out a weekly schedule so you can see how many people you need in your store for any given shift. For example, you might want only one person on staff for the Friday morning shift, but for the evening shift, you expect your store to pick up, so you need three people on the schedule. For holidays, sketch out your staffing needs months in advance and nail down staff members as soon as possible 05/29/23 Imbura Japhet Training after Recruitment Once you have selected the people you want for your team, you want to set them up for success with strong on boarding and training. To do your training well and reach a point of trust with your staff, you must approach on boarding in an organized manner. I suggest making a training plan with checklists of everything you need to teach for each week of on boarding.
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Training after Recruitment… For example, at my store, I covered all computer operations on week one. This was the most technical part of the associate role, so I wanted to give lots of time for learning. From there, I would train on store organization and processes on week two and use week three as a chance to practice everything. At the end of week three, we would do a check-in to review anything and assess whether the new employees are ready to work solo shifts. 05/29/23 Imbura Japhet Training after Recruitment… Keeping an organized checklist not only ensured I didn’t miss any training topics but also offered a point of reference for associates as they were going through onboarding. Areas you should include in your checklist are: Customer service: Return policies, complaint policies, how to speak to customers, etc. Store operations: Opening and closing duties, new merchandise procedures, contact references, how everything is organized, etc. 05/29/23 Imbura Japhet Training after Recruitment… Sales: Making suggestions, upselling and cross-selling, best-selling products, product knowledge, etc. Computer/POS operations: Ringing up customers, conducting returns, printing tags, running reports, pulling daily numbers, etc. Loyalty program: Acquisition of new members, what the program includes, signing people up, etc. 05/29/23 Imbura Japhet Training after Recruitment… Perks: Parking, overtime rate, employee discounts, commission structure, events or odd hours, etc. Typically, onboarding training will take between two to three weeks for retail jobs, and by that time, you should have reviewed all the topics in your training plan, and associates should feel ready to work solo. Obviously, you should still be available to your staff for questions at any point, but they should have baseline confidence by the end of their initial jobs. 05/29/23 Imbura Japhet Training after Recruitment… The most successful retail operations incorporate ongoing training well after employees are onboarded. Regular staff meetings to train on new products and initiatives, on-the-floor coaching and feedback around customer interactions and sales opportunities, and role-playing customer service scenarios are all part of growing a stellar and cohesive retail team.
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Training after Recruitment… For example, at my store, we would have a monthly, company-wide training session where we would meet an hour before opening to review an area of training with our managers. This was great because it allowed shop managers to review areas that were lapsing, go over key customer service stuff before big events, and it kept staff fresh and on their toes.
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Inventory Management From a Traditional thinking we need to answer key important questions some of which are traditionally done through deterministic and probabilistic models What should we keep in our warehouses?
How much should we keep?
When should we keep or produce?
NOTE: Wilson’s model (The EOQ)
05/29/23 Imbura Japhet Modern Inventory Management In addition to building a team, managing a store also includes responsibility for inventory. Inventory management includes all the processes that keep the right amount of product on your shelves at all times. This means spotting stockouts before they happen, placing reorders in a timely manner, and budgeting accordingly.
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Modern Inventory Management.. I would suggest adopting an integrated Point of Sale (POS) system to track your inventory levels in real time and stay on top of low inventory levels. Otherwise, you can track your inventory levels manually using a spreadsheet. Assignment: Use a workbook to design all important variables that you need to consider in inventory management
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POS Systems A point-of-sale (POS) system is a combination of software and hardware that centralizes sales, payment processing, and customer relationship management (CRM). The best POS systems also include robust tools for inventory tracking, vendor management, employee management, and customer loyalty. Many POS software are free, though others cost as much as $200 per month for a single terminal. 05/29/23 Imbura Japhet POS Systems… According to our evaluation of over 25 POS software across 32 data points, the best point-of- sale systems for small businesses are: Square: Best overall, and best free POS for small businesses Shopify: Best for multichannel retailers Lightspeed: Best for retailers with complex inventory Toast: Best for restaurants
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POS Systems… Vend by Lightspeed: Best for multilocation brick-and-mortar retailers TouchBistro: Best for small food and beverage businesses KORONA: Best c-store and liquor store POS IT Retail: Best for grocers and markets Lavu: Best restaurant POS for cash discounting Revel Systems: Best scalable POS for high- volume restaurant and retail businesses 05/29/23 Imbura Japhet Stock Counting There are two types to encounter shrinkage Cycle Counts: This involves counting a small portion of your inventory each day, week, or month to make the counting process more manageable. This method also allows you to count products with a high sell-through rate or value more frequently. Annual Counts: This is when you do a yearly count of all of your inventory, typically for tax purposes. 05/29/23 Imbura Japhet Shrinkage As mentioned above, inventory shrinkage refers to any discrepancies in the number of products you thought you had and the number you actually have, based on your inventory counts. Any time you detect shrinkage, you should determine where it is coming from so you can take steps to prevent it in the future.
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Shrinkage Potential Sources Employees theft
Customer theft
Clerical errors
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Create Data-driven Sales Goals The best way to keep your store on track and ensure that you are managing it well is to set sales goals. I would recommend making your goals granular, and providing daily, weekly, monthly, and annual goals that you and your staff can aim to achieve every day. Keep these goals visible to all and make sure you emphasize them daily. This can be a great way to motivate your staff and keep everyone on the same page. 05/29/23 Imbura Japhet Create Data-driven Sales Goals.. If you are just starting and have no sales data to base your goals on, I recommend using your annual retail budget as a guide. Your budget should include all of your outgoing expenses, giving you a picture of just how much you need to sell to yield a profit. Otherwise, you will want to use past sales reports to set your sales goals.
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Create Data-driven Sales Goals.. You can set your goals however you like, but you generally want to see growth year over year, so setting your sales goals 5%–10% higher than your previous year’s sales number will help you see if you are hitting that growth. If your storefront operated during the COVID- 19 pandemic, you may want to use 2019 sales numbers to set your goals and measure performance instead of 2020 numbers. This will give you a better idea of actual growth. 05/29/23 Imbura Japhet Create Data-driven Sales Goals.. Another important factor to consider when setting daily goals is the day of the week. In a recent study, Zenreach found the biggest shopping days for retailers across the country are Fridays and Saturdays, and the smallest are Sundays and Tuesdays. As you are setting goals and looking at past sales data, be sure to keep this in mind and adjust your goals depending on the day of the week.
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Establish procedures for clean and organized store While maybe not the most glamorous part of your job, one of the biggest aspects of how to manage a retail store is keeping it tidy and organized. This means properly maintaining any merchandise and store design elements, putting products away as they get used, and implementing a cleaning routine so that everything stays sanitary.
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Lead the Team Part of managing your store is setting the work environment and ethics for your space. How you interact with your customers, the care you take for your store, and how you present yourself each day will massively impact your staff and their performance. Additionally, leadership in retail store management includes making your staff excited to be a part of the team and ensuring they feel heard and respected. 05/29/23 Imbura Japhet Lead the Team… Agood leader inspires by setting a strong example and creating a positive environment. This will make things more pleasant for everyone and motivate your associates to perform better for your brand.
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Rewarding your team You can create a positive work environment and motivate your staff by creating a rewards or commission structure. From my experience, using a blended approach that rewards both team and individual performance works best. For example, individuals could earn a sales commission, while there is also a team bonus for meeting a monthly sales goal.
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Rewarding your team… Less formal rewards like gift cards, small treats for your highest performing associate of the week, or a dinner or get-together after a big sales day can also be effective. Whatever you can do to motivate your employees and demonstrate your appreciation for their efforts will pay off and make working for your store all the more fun.
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Lead by Example Show your employees what you want from them through your actions. As part of managing your store, you set the overall tone for everything that happens. How you lead makes a significant impact on how your staff performs and understands their job expectations. You should be the best salesperson, the most helpful customer service agent, the most meticulous cleaner and organizer, and the most motivated person on the floor. 05/29/23 Imbura Japhet THANK YOU