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SPH4

The document discusses several studies that have used meshfree simulations like smoothed particle hydrodynamics (SPH) to model friction stir welding and processing. It summarizes key findings from these studies. Pan et al. (2013) used SPH to model texture evolution during welding by coupling SPH simulations with crystal plasticity modeling. Ansari et al. (2019) studied plunging phase welding using SPH and found that increasing rotational speed and plunge depth increased stress, strain and force, while increasing rotational speed decreased force. Xiao et al. (2016) implemented a heat source model in SPH to model heat transfer during friction stir welding.

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30 views5 pages

SPH4

The document discusses several studies that have used meshfree simulations like smoothed particle hydrodynamics (SPH) to model friction stir welding and processing. It summarizes key findings from these studies. Pan et al. (2013) used SPH to model texture evolution during welding by coupling SPH simulations with crystal plasticity modeling. Ansari et al. (2019) studied plunging phase welding using SPH and found that increasing rotational speed and plunge depth increased stress, strain and force, while increasing rotational speed decreased force. Xiao et al. (2016) implemented a heat source model in SPH to model heat transfer during friction stir welding.

Uploaded by

abhishek k singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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The Meshfree Simulation of Friction Stir

Welding/Processing
Part4
Conti..
Simulation of texture evolution
• Pan et al. (2013) considered each SPH particle to represent a polycrystalline
representative volume element (RVE), and we assume a weak coupling between the SPH
simulations and crystal plasticity modeling.
• Particle velocities obtained from the SPH solution at each time step are used to calculate
the plastic velocity gradient for the polycrystalline deformation behavior. Texture
evolution is then computed using crystal plasticity modeling

TMAZ particle pole Fig.

W. Pan et al. / International


Journal of Plasticity 48 (2013)
Literature
 Ansari et al. (2019) studied the plunging phase friction stir welding of Al 6082 alloy using
SPH modeling with different rotational speed and plunging phase and studied the stress
and strain distribution near tool pin
 The force and tarque from simulation were compared with experimental and the results
were in close agreement.
 They studied the effect of tool rotational speed on the force field, stress, and equivalent
plastic strain at different tool depth in the plunging stage.
 Increasing the plunge depth, the stress, strain, and force field is increased.
 Furthermore, increasing rotational speed from 600 to 1200 rpm, stress, and equivalent
plastic strain increased by about 3% and 19%, respectively, while the force decreased by
22%.
Xiao et al. (2016) studied the heat transfer during friction stir welding using a
modified SPH model
heat source model based on sticking friction is implemented to describe the heat
generation of FSW
Simulation of FSP
Locking Strips
Constitutive Equation Al Plate

Tool
Johnson-Cook material model

A, B, n, C and m are the five material constants

JC A (MPa) B (MPa) C n m
Parameter 324 114 0.002 0.42 1.34

Shear Modulus Density (Kg/m3) Cut-off Pressure Backing Plate


(GPa) (Al-6061T6) (MPa)
Gruneisen EOS Units
27.6 2700 1200 0 2700 Kg/m3
Al-6061T6 Thermal Parameters
C 5328 m/s
Cv k
Values 875 175 0 1.97 -
S1 1.4 -
Units J/KgK W/mK
a 0.48 -

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