C&D WASTE RECYCLING

Technological Advanced Solutions

 ABOUT THE COMPANY

 ENZYME INFRA PVT LTD IS PART OF WINSOME GROUP OF

COMPANIES
 IT WAS INCORPORATED IN 2012
 ITS MISSION IS TO DEVELOP INNOVATIVE TECHNOLOGIES
FOR THE RECYCLING OF WASTE MATERIALS, REPAIR AND
REJUVENATION OF ASPHALT ROADS, AND SOIL
STABILISATION
 CONSTRUCTION AND DEMOLITION WASTE IN
INDIA
 PHASE OF RAPID DEVELOPMENT AND CONSEQUENT
CONSTRUCTION ACTIVITY IN INDIA
 TEN PERCENT GROWTH RATE
 SEVENTY PERCENT OF BUILDING STOCK IS YET TO COME UP
 ESTIMATES OF C&D WASTE GENERATED PER YEAR IN INDIA
VARIES FROM 50 MILLION TONS TO MANY TIMES HIGHER
THAN THIS
 DELHI ALONE IS BELIEVED TO GENERATE MORE THAN 4000
MT OF C&D WASTE PER DAY
 CONSTRUCTION & DEMOLITION WASTE
DISPOSAL
 DISPOSAL IS A MAJOR PROBLEM.
 ILLEGALLY BEING USED TO FILL UP WATER BODIES,
WETLANDS, AND RIVER BEDS
 DUMPED ON ROAD SIDES, EXISTING OVER BURDENED SOLID
WASTE SITES.
 GOVERNMENT INITIATIVES
 MINISTRY OF ENVIRONMENT, FOREST AND CLIMATE
CHANGE- C&D WASTE RULES 2016
 IT LAYS DOWN THE GUIDELINES AND RESPONSIBILITIES OF
VARIOUS STAKE HOLDERS
 SWACHH BHARAT MISSION- 100% COLLECTION AND
PROCESSING OF SOLID WASTE BY 2019
 PROVIDES SUPPORT AND FUNDS FOR MANAGEMENT OF SW
INCLUDING C&D WASTE
 WHAT IS C&D WASTE
IT IS A MIX OF :
CEMENT CONCRETE
BROKEN BRICKS
BROKEN CEMENT PLASTER
BROKEN STONE (MARBLE, GRANITE, SAND STONE)
MATERIALS LIKE STEEL, WOOD, PLASTICS ARE NORMALLY
REMOVED BY RECYCLERS
 C&D RECYCLING IN INDIA
 C&D WASTE IS A LARGE RESOURCE WHICH CAN AND MUST BE USED
OPTIMALLY IN THE CONSTRUCTION INDUSTRY

 RECYCLING OF C&D WASTE IN INDIA IS A RELATIVELY NEW ACTIVITY

 VERY FEW PLANTS IN INDIA

 FIRST PLANT FOR THE PROCESSING OF C&D WASTE WAS SET UP IN

DELHI IN 2009 AND THE SECOND PLANT WAS SET UP BY ENZYME INFRA
IN DELHI IN 2014. SINCE THEN TWO MORE PLANTS HAVE BEEN SET UP
IN DELHI AND IN AHMEDABAD.

 A LARGE NUMBER OF CORPORATIONS ARE IN THE PROCESS OF ISSUING

TENDERS FOR THE SAME
 C&D WASTE RECYCLING
TECHNOLOGY
 ENZYME INFRA HAS INDIGENEOUSLY DEVELOPED A
COMPLETE SOLUTION FOR THE RECYCLING OF C&D WASTE.
 IT CONVERTS C&D WASTE INTO BRICKS MEETING THE BIS
STANDARD IS 1077-1992
 A PLANT OF 150 MT PER DAY CAPACITY HAS BEEN SET UP FOR
NBCC’S PROJECT - REDEVELOPMENT OF EAST KIDWAI NAGAR,
NEW DELHI
 THE TECHNOLOGY IS BASED ON THE USE OF A SOIL
STABILISATION ENZYME AND INORGANIC BINDERS LIKE
CEMENT.
 Methodology-Steps Involved
Various Steps involved in the process are as follows:
A. Collection of C&D waste at a central location on site.
B. A combination of technologies that include Crushing, Screening and
Separation etc. are used to maximize waste treatment and ensure
minimum landfill of waste. All processes are mechanical and
material is moved on conveyer belts.
C. Adding EN2 Enzyme, cement, water and other additives to the
crushed and segregated material, and mixing thoroughly.
D. Carriage of Enzyme and cement mixed material on conveyer belt to
brick making plant.
E. Making of Bricks.
F. Stocking and Curing.
 PROCESS

1 ) C & D WASTE AT COLLECTION SITE 2) INITIAL CRUSHING

3) FINAL CRUSHING 4) MIXING

 PROCESS

5) BRICK MAKING MACHINE 6) FINISHED BRICKS

7) CURING 8) FINISHED BRICKS

 BRICK SPECIFICATION
SIZE: STANDARD SIZE OF 230 x 110 x 70 mm AS PER IS
1077-1992.
ANY OTHER SIZE CAN BE MADE AS REQUIRED.

COMPRESSIVE STRENGTH: MORE THAN 7.5 N/MM2

CURING TIME: CAN BE USED AFTER 7 DAYS. FULL CURING
ACHIEVED AFTER 28 DAYS. NO SPECIAL CURING METHOD
EXCEPT FOR LEAVING UN TOUCHED.
THERMAL QUALITY- CAN WITHSTAND TEMPERATURE
HIGHER OF 1000°C.
WATER ABSORPTION– BRICK ABSORB MUCH LESS
MOISTURE THAN STANDARD BURNED BRICKS. TYPICAL
VALUE IS ABOUT 12%.
 MAIN ADVANTAGES
 WASTE MATERIAL IS USED FOR BRICK PRODUCTION.
 THE BRICKS ARE READY FOR USE AFTER 7 DAYS OF CURING.
 THE FULL CURING CYCLE IS 28 DAYS- BUT REQUIRES NO SPECIAL
ATTENTION.
 THE USE OF EN-2 BRICKS SAVES ON COST AND REDUCE THE
BUILDING TIME.
 BECAUSE OF THEIR UNIFORM SHAPE, SHARP EDGES AND SMOOTH
SURFACES, NEED LESS MORTAR. THIS UNIFORMITY ALSO SPEEDS UP
THE LAYING PROCESS AND RESULTS IN STRAIGHTER WALLS.
 .
 ENVIRONMENTAL ADVANTAGES
 LESS PRIMARY RESOURCES,
 LOWER LANDSCAPE CONSUMPTION.
 REDUCTION OF CO2-EMISSIONS AS NO COAL IS USED
 SAVING OF GOOD SOIL AND AGRICULTURAL LAND USED IN
THE MANUFACTURE OF CLAY BRICKS.
 RECYCLING DISCOURAGES ILLEGAL DUMPING AND REDUCES
NEGATIVE ENVIRONMENTAL EFFECTS UPON GROUNDWATER,
SURFACE-WATER, AIR, FLORA & FAUNA AND LANDSCAPE.
SOCIAL & HEALTH ADVANTAGES
 REDUCTION OF PROLIFERATION OF PESTS IF C&D WASTE IS
DEPOSITED ON CONTROLLED SITE.
 AVOIDS EMISSIONS INTO THE AIR OR LEACHING OF TOXIC
SUBSTANCES INTO THE SOIL AND/OR GROUNDWATER THAT
AFFECT THE POPULATION.
 AVOIDING UNSTABLE DUMPS AND DEPOSITS WHICH ARE
DANGEROUS FOR CIVILIANS AND WORKERS.
 LOWER GROWTH RATE OF LANDFILLS AND MORE SPACE FOR
PRODUCTIVE USES, E.G. GREEN OR LIVING AREAS.
 ENVIRONMENTAL IMPACT OF
BRICK PRODUCTION IN INDIA
 FIRED CLAY BRICKS - A MAJOR MATERIAL USED IN THE CONSTRUCTION
INDUSTRY

 240-260 BILLION UNITS ANNUAL PRODUCTION

 HIGHLY ENERGY, RESOURCE DEPENDENT AND POLLUTING INDUSTRY

 USES 35-40 MILLION CTE PER YEAR, ABOUT 10% OF ALL COAL CONSUMPTION IN
THE COUNTRY, THIRD LARGEST COAL USER INDUSTRY AFTER POWER AND STEEL

 66 MILLION TONS CO2 EMMISSIONS PER YEAR

 500 MILLION CUBIC METER SOIL CONSUMPTION PER ANNUM

 USE OF BRICKS BASED ON C&D WASTE WILL REDUCE THE ADVERSE
ENVIRONMENT ASPECTS OF BRICK PRODYUCTION IN INDIA
 SALIENT FEATURES OF C&D WASTE RECYCLING PLANT AT
NBCC’S PROJECT IN EAST KIDWAI NAGAR
 NBCC WERE DEMOLISHING 2331 DWELLING UNITS AND WANTED
AN INNOVATIVE SOLUTION TO THE MANAGEMENT OF C&D
WASTE
 NBCC WANTED THE PLANT TO BE SET UP ON SITE TO AVOID
TRANSPORTATION OF WASTE TO THE LANDFILL OR THE
PROCESSING SITE
 ENZYME INFRA WAS AWARDED THE PROJECT TO SET UP A PLANT
FOR THE RECYCLING OF C&D WASTE AND ITS CONVERSION INTO
BRICKS MEETING THE SPECIFICATIONS GIVEN BY NBCC.
 A PLANT OF 150 TPD CAPACITY WAS SET UP AND THE BRICKS
MADE IN THIS PLANT WERE USED IN THE CONSTRUCTION
ACTIVITIES ON SITE.
 REQUIREMENTS FOR SETTING UP
A NEW PLANT OF 200TPD CAPACITY

 Area – 3.5 Acres

 Power – 175 KW
 Water – 75,000 Liters per Day.

.
PLANT AND MACHINERY
 PRODUCTION CAPACITY

 70000 BRICKS PER DAY FROM 200 MT OF C&D WASTE

 TIME REQUIRED

 PLANT CAN BE COMMISSIONED IN 180 DAYS AFTER TAKING

POSSESSION OF LAND AND GETTING NECESSARY
APPROVALS
 SUPPORT REQUIRED FROM
CORPORATIONS
 LAND TO BE PROVIDED
 WASTE TO BE DELIVERED TO THE PLANT SITE BY CORPORATION
 C&D WASTE SHOULD NOT BE MIXED WITH OTHER WASTE
 MINIMUM QUANTITY OF WASTE TO BE GUARNTEED
 AGREED PROCESSING FEE PER MT TO BE PAID BY CORPORATION
 POWER AND WATER CONNECTIONS AT PLANT SITE
 USAGE OF BRICKS IN GOVERNMENT PROJECTS AND CONTRACTS AS PER
GUIDELINES GIVEN BY MOE
 NECESSARY APPROVALS FROM POLLUTION CONTROL BOARD AND
OTHER GOVERNMENT AGENCIES TO BE FACILITATED
Our Plant Video On C&D
Waste Management
 THANK YOU

[email protected]

[email protected]

ENZYME INFRA PVT LTD

D-61 Okhla Industrial Area, Phase 1
New Delhi 110020
+91 9810084567/9810077403