A Hacksaw blade with 18 teeth per inch is best

suited for cutting are made of what materials

a. Solid stock
b. aluminum
c. Cast iron
d. Any of the above
How is “eleven-sixteenths” of an inch
expressed in decimal

a. 0.6785
b. 0.6875
c. .7685
d. .6578
When cutting material in a lathe, the softer
the material being cut the tool bit should
have
a. More top rake
b. Double top rake
c. Less top rake
d. Any of the above
What do you call the process of removing the
sharp edges from a piece of stock

a. knurling
b. Planning
c. chamfering
d. turning
A specific method of zinc galvanizing in which
parts are tumbled in zinc dust at high
temperature

a. sheradizing
b. Super finishing
c. polishing
d. pickling
Application of a thin phosphate coating on
steel to improve corrosion resistance

a. parkerizing
b. honing
c. Hard surfacing
d. galvanizing
A zinc coating applied to low carbon steel to improve
corrosion resistance. The coating can be applied on a hot
dip bath, by electroplating or by dry tumbling(sheradizing)

a. parkerizing
b. honing
c. Hard surfacing
d. galvanizing
Brittle materials produce discrete fragments
known as

a. A chip breaker groove

b. Discontinuous chips
c. Non segmented chips
d. Type chips
Which of the following is the sum of the rake,
clearance and wedge angle

a. 90 deg
b. 180 deg
c. 45 deg
d. 75 deg
What is the relative velocity difference
between the tool and the workpiece

a. Cutting speed
b. Chip velocity
c. Shear velocity
d. Rake velocity
How do you call the velocity of the chip
relative to the work piece

a. Cutting speed
b. Chip velocity
c. Shear velocity
d. Rake velocity
Which of the following is the primary parameter
affecting the cutting energy requirement

a. Compressive stress
b. Shear stress
c. Torsional stress
d. Bending stress
A plain carbon steel with approximately 0.9 to
1.3% carbon which has been hardened and
tempered

a. Carbon tool steel

b. High speed steel
c. Low speed steel
d. Medium speed steel
Which of the following is produced through
powder metallurgy from nonferrous metals

a. Sintered carbides
b. Ceramic tools
c. diamonds
d. Cast nonferrous
Which of the following are used in specific
case, usually in finishing operations

a. Sintered carbides
b. Ceramic tools
c. diamonds
d. Cast nonferrous
Ceramic tools operate at what temperature

a. Below 2000 F
b. Below 2200 F
c. Above 2000 F
d. Above 2200 F
Which of the following is not a measuring
device

a. Orsat analyser
b. thermometer
c. Micrometer caliper
d. divider
A carbon tool steel can be given a good edge,
but is restricted to use below

a. 400 – 600 F
b. 300 – 400 F
c. 700 – 800 F
d. 800 – 100 F
Cast non ferrous tools are brittle but can be
used up to approximately

a. 1700 F
b. 2200 F
c. 2000 F
d. 600 F
They are produced through powder
metallurgy from non ferrous metals

a. diamonds
b. Cast non ferrous
c. Ceramic tools
d. Sintered carbides
Which of the following is manufactured from aluminum
oxide have the same expected life as carbide tools but can
operate at speeds from two to three times higher

a. Ceramic tools
b. diamonds
c. High speed steel
d. Carbon tool steel
Soluble in the presence of high temperature iron
used in specific cases, usually in finishing
operations

a. Ceramic tools
b. diamonds
c. High speed steel
d. Carbon tool steel
Which of the following is a good heat remove,
but it promote rust

a. Air kerosene
b. diamonds
c. Carbon dioxide
d. water
Taylors equation relates cutting speed v and tool life
T for particular combination of tool and workpiece,
VTn = constant. This equation is also known as

a. Flank wear
b. Nose failure
c. Crater wear
d. Tool life
After any cutting or standard grinding operation
the surface of a workplace will consists of

a. Smear metal
b. Ultra finishing
c. Super finishing
d. Centerless grinding
A method that does not require clamping,
chucking or holding round workpieces

a. Centerless grinding
b. Laser machining
c. Chemical milling
d. Ultra finishing
Hacksaw blades are made of what materials

a. Tool steel
b. Tungsten alloy steel
c. High – speed steel
d. Any of the above
Hacksaw blades with 24 TPI is best suitable
for cutting which of the following materials

a. Tubing
b. Brass and copper
c. Sheet metal over 18 gage
d. Any of the above
Which of the following is described as the
“safe edge” of the file

a. The end opposite the handle

b. The edge with no teeth
c. The one with the handle
d. none of the above
All hard hacksaw blade is best suited for work
in which of the following

a. brass
b. Cast iron
c. toolsteel
d. Any of the above
What is the use of coolant in the power
hacksaw when cutting materials

a. Absorb the heat of friction

b. prevent the blade from overheating
c. Prevent the blade from losing its temper
d. All of the above
The work should be held with _______ when
using a drill press

a. The hand
b. A vise or clamp
c. A pair of pliers
d. Gloves on
The best procedure when filing a piece of
metal in a lathe is to take

a. Short even strokes

b. Long fast strokes
c. Long slow strokes
d. Short fast strokes
Before applying layout blue on a piece of
metal, it must be

a. Roughened
b. Cleaned
c. Heated
d. cold
A hacksaw blade with 34 teeth per inch should
be used for cutting which of the following items

a. brass
b. Heavy stock
c. Cast iron
d. Thin wall tubing
When turning a piece of round metal un a
lathe, the front clearance should be smaller
for

a. Large diameter cutting

b. Cutting angles
c. Small diameter cutting
d. none of the above
After grinding a tool bit the cutting edge
should be

a. Case hardened
b. Stoned with an oil stone
c. Rubbed with emery cloth
d. Rubbed with crocus cloth
The alignment of coupling faces can be
checked by which process

a. Using an inside micrometer

b. Inserting a thermocouple
c. Inserting a feeler gage between the
coupling faces at various points around the
circumference
d. Rotating and measuring to nearest
permanent fitting
A hot dip or electroplate application of tin
steel

a. Tin plating
b. Metal spraying
c. Organic finishes
d. lapping
A fine finishing operation, similar to polishing,
using a very fine polishing compound

a. electroplating
b. Calorizing
c. burnishing
d. buffing
The covering of surfaces with an organic film
of paint enamel or lacquer

a. Tin plating
b. Metal spraying
c. Organic finishes
d. lapping
The angle at which the tool meets the
workpiece is characterized by

a. True rake angle

b. Clearance angle
c. Relief angle
d. Wedge angle
A piece of cast iron held against an emery
wheel will give off what

a. Dull yellow sparks

b. Red sparks
c. Bright shiny sparks
d. No sparks
Contains tungsten or chromium and retains
its hardness up to approximately 600 C

a. Carbon tool steel

b. High speed steel
c. Low speed steel
d. Medium speed steel
What is the primary purpose of knurling

a. Smooth material
b. Roughen material
c. Polish material
d. Sharpen material
The electro deposition of a coating onto the workpiece
electrical current used to drive ions in solution to the part.
The workpiece is the cathode in the electrical circuit

a. electroplating
b. Calorizing
c. burnishing
d. buffing
Which of the following is the best file to be used
when finishing sharp corners or slots and
grooves

a. Mill file
b. Knife file
c. Square
d. Jewelers file
Grinding in which very little material, 0.001 to
0.005 in. is removed

a. Grinding
b. snagging
c. Honing
d. lapping
How do you call the velocity of the chip
relative to the tool face

a. Cutting speed
b. Chip velocity
c. Shear velocity
d. Rake velocity
Which of the following is the best instrument
for measuring thousandths of an inch

a. caliper
b. micrometer
c. tachometer
d. pyrometer
The purpose of “tempering” is to make a
metal what

a. harder
b. Less brittle
c. Softer
d. More brittle
Which of the following contains tungsten or chromium
and retains its hardness up to approximately 1100 F a
property known as red hardness

a. Carbon tool steel

b. Cast nonferrous
c. High speed steel
d. diamond
This process is known as bonderizing when
used as a primer for paints

a. parkerizing
b. honing
c. Hard surfacing
d. galvanizing
Which of the following information is
necessary when ordering a file

a. Size (length)
b. Type of teeth
c. shape
d. All of the above
How do you call the process of fine grinding or
peening operation designed to leave a characteristic
pattern on the surface of a workpiece

a. electroplating
b. Calorizing
c. burnishing
d. buffing
Ductile material form long, helix – coiled
string chips known as

a. Continuous chips
b. Discontinuous chips
c. Non segmented chips
d. Type chips
The term “set” of a saw best defines what

a. To set properly in the frame

b. Alternate teeth are turned slightly to left
and right to make cutting slot slightly wider
than the thickness of the blade
c. The teeth have been case hardened for
better cutting
d. The teeth are set evenly apart
What is used for finishing a piece of work to
size with a file

a. Double cut fine tooth file

b. Mill file
c. Single cut fine tooth file
d. Crossing file
The energy expended per unit volume
removed is known as

a. Specific cutting energy

b. Metal removal rate
c. Cutting horsepower
d. Absolute cutting energy
Shooting sand(i.e sand blasting). Steel grit, or
steel shot against work pieces to remove casting
sand, scale and oxidation

a. Abrasive cleaning
b. Tumbling
c. Barrel finishing
d. anodizing
The spraying of molten metal onto a product.
Methods include metalizing, metal powder
spraying and plasma flame spraying

a. Tin plating
b. Metal spraying
c. Organic finishes
d. lapping
Addition of _______ to water produces an
efficient, inexpensive cutting fluid that does not
promote rusting

a. Sal soda
b. Kerosene lubricants
c. Straight cutting oils
d. air
Used as a finishing operation since very fine and
dimensionally accurate surface can be produced

a. Grinding
b. snagging
c. Honing
d. lapping
Describes very rough grinding, such as that
performed in foundries to remove gates, fins
and risers from castings

a. Grinding
b. snagging
c. Honing
d. lapping
How is the hacksaw blade should be placed in
the frame

a. The teeth pointing forward

b. The teeth pointing backward
c. One end looser than the other end
d. The teeth facing in any direction
Cast non ferrous tools are brittle but can be
used up to approximately

a. 1000 C
b. 925 C
c. 1500 C
d. 750 C
In how many positions can a hacksaw blade
be placed in a frame

a. Two positions
b. One position
c. Four positions
d. Three positions
The creation (by spraying, plating, fusion
welding or heat treatment) of hard metal
surface in softer product

a. Parkerizing
b. Honing
c. Hard surfacing
d. Galvanizing
Files are divided into two general classes.
How are these classified

a. Rough and smooth

b. Single cut and double cut
c. Large and small
d. Flat shapes and round shapes
At what speed that carbon steel drill should
be operated

a. Speed grater than that when using a high

speed drill
b. Speed less than that when using a high-
speed drill
c. The same speed as that when using a high
speed drill
d. none of the above
It reduce friction and do not cause rust but
are less efficient of heat removal than water

a. Sal soda
b. Kerosene lubricants
c. Straight cutting oils
d. air
Often ground in the cutting tool face to cause
long chips to break into shorter, more
manageable pieces

a. A chip breaker groove

b. Discontinuous chips
c. Non segmented chips
d. Type chips
Which of the following is manufactured from aluminum oxide
have the same expected life as carbide tools but can operate at
speeds from two to three times higher? They operate below 1100
C

a. Sintered carbides
b. Ceramic tools
c. diamonds
d. Cast nonferrous
What is the main purpose of “annealing” a
metal

a. To make the metal harder

b. To make the metal softer
c. To make the metal harder medium-hard
d. To make the metal harder and shiny
Percent of the heat developed in cutting is due
to friction between the tool and the workpiece
is

a. Approximately 50%
b. Approximately 10%
c. Approximately 25%
d. Approximately 75%
A plain carbon steel with approximately 0.9 to
1.3% carbon which has been hardened and
tempered

a. Carbon tool steel

b. Cast nonferrous
c. High speed steel
d. diamond
What is the typical chip thickness ratio

a. 0.50
b. 0.75
c. 0.25
d. 1.00
When cutting material in a lathe, the harder
the material being cut, the tool bit should
have

a. More side rake

b. More top rake
c. Less side rake
d. No side rake
Which of the following is the usual procedure
when cutting a long thin piece of metal

a. Turn the blade upside down in the frame

b. Turn the blade at right angles to the frame
c. Use a blade with fewer teeth per inch
d. Set the blade in the frame with the teeth
facing toward you
Which of the following is a “must” for all hard
hacksaw blades

a. It has a hard back and flexible teeth

b. It has a flexible back and hard teeth
c. It has the entire blade hardened
d. It will only fit a solid frame hacksaw
A process in which metal is dipped in dilute
acid solutions to remove dirt grease oxides

a. Sheradizing
b. Super finishing
c. Polishing
d. pickling
What is the minimum diameter of piece of
round stock necessary to make a square key
¾” on a side
a. 1.5”
b. 1.0”
c. 1.06”
d. 0.75”
An electroplating- acid bath oxidation process
for aluminum and magnesium. The workpiece is
the anode in the electrical circuit

a. Abrasive cleaning
b. Tumbling
c. Barrel finishing
d. anodizing
A fine grinding operation used to obtain exact
fit and dimensional accuracy

a. Tin plating
b. Metal spraying
c. Organic finishes
d. lapping
Rotating parts in a barrel filled with an abrasive
or non abrasive medium. Widely used to remove
burrs, flash, scale, and oxides

a. Abrasive cleaning
b. Calorizing
c. Barrel finishing
d. anodizing
The process of finishing off a piece of metal
with a real smooth finish

a. A draw filing
b. Mill filing
c. Side filing
d. Flat filing
Copper is annealed by heating to a cherry red
color and

a. Dousing in cold water

b. Dousing in oil
c. Cooling slowing in air
d. Dousing in hot water
What is another term of barrel finishing

a. Abrasive cleaning
b. Tumbling
c. Barrel finishing
d. anodizing
What is normally used in drilling a hole in a
piece of work held in a lathe chuck

a. Compound rest
b. Tailstock and drill chuck
c. Cross-feed
d. headstock
Which of the following is the effect if the
lathe is put into back gear

a. Go backwards of the same speed

b. Faster
c. slower
d. At a slower speed backwards
Abrasion of parts against wheels or belts
coated with polishing compounds

a. Sheradizing
b. Super finishing
c. Polishing
d. pickling
A drill bit has how many flutes

a. 4 flutes
b. 2 flutes
c. 3 flutes
d. No flutes
What is the approximate distance if the
marking on a micrometer barrel

a. 0.025” apart
b. 0.0025” apart
c. 0.250” apart
d. 2.50” apart
A scriber is made from what materials

a. Carbon steel
b. tool steel
c. Cold-rolled steel
d. Hot rolled steel
Which of the following is used to reduce friction,
remove heat, remove chips and protect against
corrosion

a. Water vapor
b. Carbon
c. Air
d. Cutting fluid
A superfine grinding operation used to
expose non-fragmented, crystalline base
meta;
a. Sheradizing
b. Super finishing
c. Polishing
d. pickling
Sintered carbide operate at cutting speeds
how many times as fast as HSS tools

a. 2 to 5
b. thrice
c. 5 to 7
d. twice
How do you call a small piece of metal
clogged between the teeth on a file

a. Clogs
b. Pins
c. Flats
d. bumps
A grinding operation using stones moving in a
reciprocating pattern. Leaves a characteristic
cross hatch pattern

a. parkerizing
b. honing
c. Hard surfacing
d. galvanizing
The diffusing of aluminum into steel surface
producing an aluminum oxide that protects the
steel from high temperature corrosion

a. electroplating
b. Calorizing
c. burnishing
d. buffing