Part 10 - Materials and Manufacturing Elements

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MATERIALS AND

MANUFACTURING
ELEMENTS
PART 10
ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


1
MEMBERS
1. _____ is an intimate mixture of two single phase
solids.
A. Molecular Structure
B. Eutetic Structure
C. Crystalline Structure
D. Amorphous Structure
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


2
MEMBERS
2. The combination of a slip plane and its direction
of slip is known as:
A. Anistropic
B. Twinning
C. Slip system
D. Ductile
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


3
MEMBERS
3. _____ is use to describe such phenomena,
because the embrittling element is in liquid state.
A. Grain-boundary embrittlement
B. Grain-boundary sliding
C. Liquid-boundary embrittlement
D. Solid-metal embrittlement
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


4
MEMBERS
4. The lowest temperature at which the material is
totally liquid.
A. Solidus line
B. Solvus line
C. Liquidus line
D. Steamus line
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


5
MEMBERS
5. The absolute value of the ratio in the specimen
of the lateral strain to the longitudinal strain is
known as:
A. Modulus of elasticity
B. Poisson's ratio
C. Ductility
D. Toughness
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


6
MEMBERS
6. The stress at fractule in bending is known as the:
A. Shear strain or modulus of rigidity
B. Bend or flexure test
C. Modulus of rupture
D. Hardness
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


7
MEMBERS
7. The stresses resulting from a loading of a structure
component decrease in magnitude over a period of time,
even though the dimensions of the component remain
constant.
A. Endurance limit or fatigue limit
B. Creep
C. Rupture or creep rupture
D. Stress relaxation
The answer is: D
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW
8
MEMBERS
8. In polycrystalline metals, the fracture paths most
commonly observed are
A. Transgranular
B. Intergranular
C. Fatigue fracture
D. Stress-corrosion cracking
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


9
MEMBERS
9. A quantity that describes the resistance of a
material to fracture or crack growth/
A. Gray cast iron
B. Weldability
C. Fracture toughness
D. Manufacturing defects
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


10
MEMBERS
10. It is defined as the voltage required per unit
distance for electrical breakdown.
A. Low-expansion alloys
B. Invar Effect
C. Conductors
D. Dielectric strength
The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


11
MEMBERS
11. _____ is composed of two or more chemical
elements, at least one of which is a metal.
A. Alloy
B. Bonding
C. Blends
D. Mixture
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


12
MEMBERS
12. The right boundary represents ___, which is
100% iron carbide, having a carbon content of
6.67%.
A. Gamma iron or austenite
B. Cementile or Carbide
C. Cementite
D. Pearlite
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


13
MEMBERS
13. If the ferrite and cementite lamellae in the
perlite structure of the eutectoid steel are thin and
closely packed, the microstructure is called:
A. Fine pearlite
B. Coarse pearlite
C. Spheroidites
D. Bainite
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


14
MEMBERS
14. The End-quenched hardenability test is
commonly used is:
A. Jominy test
B. Morse test
C. Impact test
D. End test
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


15
MEMBERS
15. This method is particularly useful for improving
resistance to surface indentation, fatigue and wear.
A. Case hardening
B. Age hardening
C. Precipitation hardening
D. Strain hardening
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


16
MEMBERS
16. The workpiece is annealed to restore its
ductility, part of all which may have been exhausted
by work hardening during cold working.
A. Full annealing
B. Normalizing
C. Process annealing
D. Stress-relief annealing
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


17
MEMBERS
17. The three basic materials used in iron and steel
making is/are:
A. Iron ore
B. Limestone
C. Coke
D. All of these
The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


18
MEMBERS
18. An ore of calcium magnesium carbonate.
A. Dolomite
B. Charging the furnace
C. Blastfurnace
D. Pig iron

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


19
MEMBERS
19. Traditionally, the next step in the steelmaking
process is the shaping of the molten steel into a
solid form called:
A. Vacuum furnace
B. Continuous casting
C. Ingots
D. Soaking pits
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


20
MEMBERS
20. Improves resistance to atmospheric corrosion
and, to a lesser extent, increases strength, with little
loss in ductility; it adversely affects hot-working
characteristics and surface quality.
A. Chromium
B. Cobalt
C. Copper
D. Lead
The answer is: C
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW
21
MEMBERS
21. Has 0.3% to 0.6% carbon. It is generally used in applications
requiring higher strength than is available in low carbon steels,
such as in machinery, in automotive and agricultural equipement
parts (gears, axles, connecting rods, crankshafts) in railroad
equipment.
A. Low carbon steel
B. Medium carbon steel
C. High carbon steel
D. Resulfurized and Phosphorized carbon steels
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


22
MEMBERS
22. The most ductile of all stainless steels.
A. Austenitic stainless steels
B. Ferritic stainless steel
C. Martensitic stainless steels
D. Precipitation-hardening stainless steels

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


23
MEMBERS
23. First developed in the early 1900s, they
maintain their hardness and strength at elevated
operating temperatures:
A. Tool and tie steels
B. High-speed steels (HSS)
C. Molydenum (M-series) and Tungsten (T-series)
D. M-series
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


24
MEMBERS
24. Molybdenum, niobium (columbium), tungsten,
and tantalum; high strength at high temperatures.
A. Superalloys
B. Titanium
C. Refractory materials
D. Precious metals
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


25
MEMBERS
25. _____ is an alloy of copper and tin:
A. Brasses and bronzes
B. Bronze
C. Red brass
D. Cartridge brass
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


26
MEMBERS
26. _____ have high strength and corrosion
resistance at elevated temperatures.
A. Nickel
B. Sulfide and Oxide ores
C. Superalloys
D. Monel K-500
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


27
MEMBERS
27. _____ have good resistance to corrosion, to
mechanical and thermal fatigue, to mechanical and
thermal shock, to creep, and to erosion at elevated
temperatures.
A. Nichrome
B. Sulfide and Oxide ores
C. Superalloys
D. Monel K-500
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


28
MEMBERS
28. These alloys are used in rockets and missiles
and in nuclear, chemical, and superconductor
applications.
A. Niobium
B. Tungsten
C. Tantalum
D. Beryllium
The answer is: A
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW
29
MEMBERS
29. _____ is an alloying element in solders, steels
and copper alloys; it promotes corrosion resistance
and machinability.
A. Unalloyed Berylium
B. Zirconium
C. Lead
D. Zinc
The answer is: C
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW
30
MEMBERS
30. _____ is a ductile metal, and it has the highest
electrical and thermal conductivity of any metal.
A. Silver
B. Sterling silver
C. Platinum
D. Shape-memory alloys
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


31
MEMBERS
31. _____ is the basic building block of a polymer.
A. Monomer
B. Polymerization reaction
C. Condensation polymerization
D. Step-growth
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


32
MEMBERS
32. May be added to polymers to reduce friction during
their subsequent processing into useful products and to
prevent parts from sticking to the molds.
A. Plasticizers
B. Fillers
C. Fluorocarbons
D. Lubricants
The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


33
MEMBERS
33. _____ have a good mechanical, chemical and
electrical properties.
A. Polysters
B. Silicones
C. Biodegradablility
D. Elastomer
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


34
MEMBERS
34. High strength and toughness; thermal
expansion close to cast iron; suitable for heat
engine components.
A. Zirconia
B. Tungsten carbide
C. Silicon carbide
D. Cubic boron nitride
The answer is: A
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW
35
MEMBERS
35. _____ are products of the reaction of silica with
oxides of aluminum, magnesium, calcium,
potassium, sodium and iron.
A. Diamond
B. Quartz
C. Silicates
D. High speed steel
The answer is: C
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW
36
MEMBERS
36. Glass in bulk form has a strength of less than
A. 150 Mpa
B. 145 Mpa
C. 150 Mpa
D. 155 Mpa

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


37
MEMBERS
37. _____ can be developed when the liquid metal
solidifies and shrinks between dendrites and
between dendrite branches.
A. Solidification time
B. Shrinkage
C. Microporosity
D. Pickling
The answer is: C
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW
38
MEMBERS
38. A commonly aramid is marketed under the trade
name:
A. Kevlar
B. Aramids
C. Whiskers
D. Spectra
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


39
MEMBERS
39. Those grains that have favourable orientation
will grow preferentially and are called:
A. Columnar grains
B. Homogeneous nucleation
C. Macrosegregation
D. Inverse segregation
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


40
MEMBERS
40. _____ is the length of the solidifies metal in the
spiral passage.
A. Fluidity index
B. Solidification time
C. Metallic projections
D. Cavities
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


41
MEMBERS
41. _____ are often used in steel foundries for their
low thermal expansion.
A. Zircon
B. Olivine
C. Iron silicate
D. All of these
The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


42
MEMBERS
42. Used to anchor the core in place.
A. Core prints
B. Chaplets
C. Jolting
D. Hand hammering
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


43
MEMBERS
43. Tensions can be applied to the strip either at the
exit zone known as:
A. Draft
B. Back tension
C. Front tension
D. Steckel rolling
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


44
MEMBERS
44. _____ are the result of roll bending. The strip is
thinner along its edges than at its center.
A. Leveling rolls
B. Wavy edges
C. Alligatoring
D. Gage number
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


45
MEMBERS
45. Spray casting is also known as:
A. Mannesmann process
B. Tube rolling
C. Pilger mill
D. Osprey process

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


46
MEMBERS
46. _____ of parts with letters and numbers can be
done rapidly by a process similar to coining.
A. Marking
B. Heading
C. Headers
D. Piercing
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


47
MEMBERS
47. A round specimen is twisted continuously in the
same direction until it falls.
A. Hot-twist test
B. Hydraulic presses
C. Mechanical press
D. Screw presses
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


48
MEMBERS
48. _____ is carried out at elevated temperatures for
metals and alloys that do not have sufficient ductility at
room temperature, or in order to reduce the forces
required.
A. Coaxing extrusion of cladding
B. Square dies
C. Hot extrusion
D. Glass
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


49
MEMBERS
49. _____ consists of piercing a larger number of
closely spaced holes.
A. Piercing and Blanking
B. Perforating
C. Parting
D. Notching
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


50
MEMBERS
50. Parts requiring multiple operations, such as
punching, blanking, and notching, can be made at
high production rates.
A. Subpress dies
B. Tailor-Welded blanks
C. Compound dies
D. Progressive dies
The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


51
MEMBERS
51. The periphery of the sheet metal is bent into the
cavity of a die.
A. Beading
B. Flanging
C. Dimpling
D. Hemming
The answer is: A

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52
MEMBERS
52. The pressure over rubber membrane is
controlled throuhgout the forming cycle, with the
maximum pressure of up to 100 Mpa.
A. Electroforming
B. Hydroform or fluid-forming process
C. Spinning
D. Conventional spinning
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


53
MEMBERS
53. Utilizes either aqueous solutions or fused salts.
A. Atomization
B. Electrolytic deposition
C. Screening
D. Aspect ratio

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


54
MEMBERS
54. Powder-metal parts may be subjected to other
finishing operations, including the following:
A. Heat treating
B. Machining and Grinding
C. Plating
D. All of these
The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


55
MEMBERS
55. _____ is used to make plastic products with a
solid outer skin and cellular inner structure.
A. Oxide powder in tube
B. Structural-foam molding
C. Blow molding
D. Rotational molding
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


56
MEMBERS
56. The deformation of the material takes place
along a narrow shear zone.
A. Continuous chips
B. Primary shear zone
C. Secondary shear zone
D. Chip-breaker
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


57
MEMBERS
57. Utilizes a piezoelectric transducer attached to a
tool holder.
A. Acoustic emmission
B. Austenitic steels (300 series)
C. Surface finish
D. Integrity of the machine part
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


58
MEMBERS
58. _____ are becoming the norm in the
metalworking industry because coating can
consistently improve tool life 200%, 300% or more.
A. Ceramics
B. Tool steels
C. Ceramics
D. Coated tools
The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


59
MEMBERS
59. Most inserts are honed to a radius of about:
A. 0.015 mm
B. 0.025 mm
C. 0.035 mm
D. 0.045 mm

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


60
MEMBERS
60. To enlarge a hole or cylindrical cavity made by
a previous process or to produce circular internal
grooves.
A. Turning
B. Facing
C. Form tools
D. Boring
The answer is: D

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61
MEMBERS
61. Moves radially in and out, controlling the radial
position of the cutting tool in operations such as
facing.
A. Carriage
B. Cross-slide
C. Apron
D. Headstock
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


62
MEMBERS
62. _____ are used to hold smooth cold-rolled bar
stock or machined workpiece more accurately than
with regular chucks.
A. Three-jaw chuck
B. Four-jaw chuck
C. Power chucks
D. Collet
The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


63
MEMBERS
63. _____ is short and is used to produce the hole
at the end of a piece stock so that it may be
mounted between centers in a lathe.
A. Horizontal boring machines
B. Center drill
C. Spot drill
D. Spade drill
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


64
MEMBERS
64. _____ are made that can drill two or more
diameters, or drill and countersink and/or
counterbore, in a single operation.
A. Combination drills
B. Crankshaft drills
C. Trepanning
D. Reaming
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


65
MEMBERS
65. _____ is a process of internal thread rolling
using a forming tap.
A. Finishing reamers
B. Tap
C. Tapered taps
D. Chipless tapping

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


66
MEMBERS
66. _____ are relatively thin, usually less than 5
mm.
A. Slitting saws
B. Profilers
C. T-slot cutters
D. Key seat cutters
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


67
MEMBERS
67. A large broach can remove materials as deep
as _____ in one stroke.
A. 32 mm
B. 34 mm
C. 36 mm
D. 38 mm

The answer is: D

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68
MEMBERS
68. In a process in which a mild-steel blade, or disk,
rubs against the workpiece at speeds of up to 7600
m/min.
A. Cold sawing
B. Band saws
C. Friction sawing
D. Filling
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


69
MEMBERS
69. _____ is generally caused by some periodic
applied force present in the machine tool, such as
that from gear drives.
A. Granite-epoxy composite
B. Stiffness
C. Resin bonding
D. Force vibration
The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


70
MEMBERS
70. _____ is a chip-removal process that uses an
individual abrasive grain as the cutting tool.
A. Reinforced wheels
B. Rubber
C. Grinding
D. Exothermic reactions
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


71
MEMBERS
71. _____ is a dressing operation by which a wheel
is restored to its original shape.
A. Truing
B. Grindability
C. Surface grinding
D. Plunge grinding

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


72
MEMBERS
72. _____ are self-contained units and are usually
attached to the tool post of a lathe.
A. Infeed grinding
B. End-feed grinding
C. Universal tool and cutter grinders
D. Tool-post grinders

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


73
MEMBERS
73. _____ is an operation used primarily to give
holes a fine surface finish.
A. Sandpaper and emery cloth
B. Belt grinding
C. Wire brushing process
D. Honing

The answer is: D

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74
MEMBERS
74. The equipment used is similar to a conventional
grinder, except that the wheel is a rotating cathode
embedded with abrasive particles.
A. Electrochemical machining
B. Electrochemical grinding
C. Electrochemical honing
D. Spark-erosion machining or Electrodischarge
machining
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


75
MEMBERS
75. _____ is defined as the melting together and
coalescing of materials by means of heat; filler
metals may or may not be used.
A. Fusion welding
B. Solid-state welding
C. Adhesive bonding
D. Fasteners
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


76
MEMBERS
76. In gas metal-arc welding (GMAW), developed
the 1950s and formerly called
A. SMAW process
B. Submerged arc welding
C. Metal Inert Gas (MIG) welding
D. Spray transfer

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


77
MEMBERS
77. Developed in the 1960s, a concentrated
plasma arc is produced and is aimed at the weld
area.
A. Atomic hydrogen welding
B. Plasma-arc wielding
C. Thermit welding
D. Electron-beam welding
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


78
MEMBERS
78. _____ is similar to seam welding, except that
high-frequency current is employed.
A. Resistance seam welding
B. High-frequency resistance welding
C. Resistance Projection welding
D. Flash welding
The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


79
MEMBERS
79. Because of localized heating and cooling during
welding, expansion and contraction of the weld are
causes:
A. Hot cracks
B. Cold cracks
C. Lamellar tears
D. Residual stresses
The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


80
MEMBERS
80. The shear strength of braze joints can reach:
A. 700 Mpa
B. 800 Mpa
C. 900 Mpa
D. 600 Mpa

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


81
MEMBERS
81. Polyurethanes, silicons, epoxies,
cyanoacrylates are examples of:
A. Inorganic adhesive
B. Synthetic organic adhesives
C. Chemically reactive
D. Pressure sensitive

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


82
MEMBERS
82. _____ is defined as closed spaced, irregular
deviations on a scale smaller than that of waviness.
A. Flaws
B. Lay
C. Roughness
D. Waiveness

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


83
MEMBERS
83. _____ is caused when the surface of a material
is subjected to cyclic loading.
A. Abrasive wear
B. Hardness
C. Corrosive wear
D. Fatigue wear

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


84
MEMBERS
84. The surfaces are subjected to high transient pressure
through the placement and detonation of a layer of
explosive sheet directly on the workpiece surface.
A. Roller brushing
B. Ballizing
C. Explosive hardening
D. Cladding

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


85
MEMBERS
85. _____ is particularly suitable for low production
quantities or intricate parts made of nickel, copper,
gold, and silver.
A. Chromium plating
B. Electroless plating
C. Electroforming process
D. Anodizing
The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


86
MEMBERS
86. The amount of offset is usually for steel,
aluminum and magnesium alloys.
A. 0.1%
B. 0.2%
C. 0.3%
D. 0.4%

The answer is: B

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87
MEMBERS
87. _____ is the processing of deforming a metal
plastically at a temperature below the crystallization
temperature and at a rate to produce strain hardening.
A. Cold working
B. Damping capacity
C. Decarburization
D. Ductility
The answer is: A

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88
MEMBERS
88. _____ is a material's susceptability to extreme
deformation in rolling or hammering. Gold and
aluminum are quite malleable
A. Killed steel
B. Rimmed steel
C. Machinability
D. Malleability
The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


89
MEMBERS
89. _____ is a condition produced in a non-ferrous
metal by mechanical or thermal treatment.
A. Solution Heat Treatment
B. Stiffness
C. Strain Hardening
D. Temper

The answer is: A

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90
MEMBERS
90. _____ is done by immersing the piece of steel in a molten bath
of sodium cyanide from 3 to 5 minutes depending on the size of
the piece of work and the depth of penetration desired. It is then
quenched in water, brine, or oil until a very hard skin or casing,
0.01 to 0.015 inch thick, is formed.
A. Cyaniding
B. Case Hardening
C. Nitriding
D. Annealing
The answer is: A

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91
MEMBERS
91. Carbon steels with free cutting, Manganese
steels
A. 10XX
B. 11XX
C. X13XX
D. T13XX
The answer is: C

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92
MEMBERS
92. Basic and acid open-hearth and acid Bessemer
carbon steel grades non-sulphurized
A. 10XX
B. 11XX
C. 12XX
D. 13XX
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


93
MEMBERS
93. Chromium - vanadium
A. 52XX
B. 61XX
C. 86XX
D. 92XX

The answer is: B

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94
MEMBERS
94. _____ is an efficient de-oxidizer, an alloy in
nitriding steels and promotes fine grain size.
A. High-carbon Alloy Steels
B. High Alloy Steels
C. Aluminum
D. Boron

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


95
MEMBERS
95. Typically contains 1.2% C and 12-13% Mn and
responds to work hardening most readily.
A. Titanium
B. Tungsten
C. Vanadium
D. Austenetic manganese
The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


96
MEMBERS
96. _____ is usually to provide a hard, wear
resistant surface while retaining great toughness in
the core.
A. Case hardening
B. Hardenability
C. Carburizing
D. Pack and gas carburzing
The answer is: A

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97
MEMBERS
97. The product contains some 1-3% slag and less
than
A. Wrought iron
B. 0.1% carbon
C. Cast iron
D. Gray cast iron
The answer is: B

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98
MEMBERS
98. Austenitic steels (200 and 300 series) - that
includes for its stabilizing of austinite.
A. 3.5 to 22% nickel
B. 2.5% maximum
C. 4 to 26%
D. 3.5 to 22% nickel for its stabilizing of austenite

The answer is: D

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99
MEMBERS
99. Spring, bolts and screws, firing pins, dies,
surgical instruments, spark resistance tools
A. Admiralty metal
B. Aluminum bronze
C. Berylium copper
D. Cartridge brass

The answer is: C

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100
MEMBERS
100. When plastic deformation are involve. the
criterion for design at a particular operating
temperature is the:
A. Creep strength
B. Endurance strength
C. Izod
D. Ultimate strength
The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW


101
MEMBERS

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