Part 2 - Materials and Manufacturing Elements

MATERIALS AND
MANUFACTURING
ELEMENTS
PART 2
ES MECHANICAL ENGINEERING REVIEW
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

1
MEMBERS
1. The simplest type of bond is:
A. Metallic bond
B. Covalent bond
C. Ionic bond
D. Wooden bond
The answer is: C

2
MEMBERS
2. In hcp structure, the top and bottom planes are
called:
A. Basal planes
B. Axial plane
C. Tri-axial plane
D. Control plane
The answer is: A

3
MEMBERS
3. Planar defects are called
A. Grain boundaries
B. Edge and screw
C. Work hardening or strain hardening
D. Polycrystals
The answer is: A

4
MEMBERS
4. These effects can be reversed, and the
properties of the metal can be brought back to their
original levels, by heating the piece in a specific
temperature range for a period of time.
A. Anistropy
B. Crystallographic anistropy
C. Mechanical fibering
D. Annealing
The answer is: D EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW
5
MEMBERS
5. Defined as the ratio of the applied load to the
original cross-sectional area of the specimen.
A. Linear elastic behaviour
B. Engineering stress or nominal stress
C. Yield stress
D. Proportional limit
The answer is: B

6
MEMBERS
6. Because of the friction between the specimen
and the platens, the specimen’s cylindrical surface
bulges; this effect is called:
A. Superplastic forming
B. Superplasticity
C. Barreling
D. Bauschinger effect
The answer is: C

7
MEMBERS
7. Use to measure the hardness of rubbers,
plastics, and similar soft and elastic non-metallic
materials.
A. Brinell Test
B. Rockwell Test
C. Vickers Test
D. Durometer
The answer is: D

8
MEMBERS
8. Is a phenomenon in which carbon atoms in
steels segregate to dislocations, thereby pinning
them and, in this way, increasing the resistance to
dislocation movement.
A. Strain aging
B. Mechanical fibering
C. Strain aging
D. Blue brittleness
The answer is: C
9
MEMBERS
9. Can also cause embrittlement, particularly in
copper alloys.
A. Oxygen
B. Warping of parts
C. Temperature gradient
D. Stress-relief annealing
The answer is: A

10
MEMBERS
10. Utilized thermal expansion and contraction.
Apart with a hole that is to be installed over a shaft.
A. Shrink fits
B. Thermal fatigue
C. Thermal shock
D. Anistropy of thermal expansion
The answer is: A

11
MEMBERS
11. Corrosion can occur over an entire surface.
A. Optical properties
B. Corrosion
C. Degradation
D. Pitting
The answer is: D

12
MEMBERS
12. The lowest temperature at which the alloy is
still completely liquid.
A. Liquidus
B. Solidus
C. Eutectic point
D. Solvus
The answer is: C

13
MEMBERS
13. The shape of graphite is in nodular form or spheroid form.
This shape permits the material to be somewhat ductile and
shock-resistant. The shape of the graphite flakes is changed into
nodules by small addition of magnesium and/or cerium to the
molten metal prior to pouring.
A. Nodular Iron
B. White Cast Iron
C. Malleable Iron
D. Ferritic malleable iron
The answer is: A

14
MEMBERS
14. Involves changes in dimension of the part
without the change in shape.
A. Quench cracking
B. Distortion
C. Size distortion
D. Shape distortion
The answer is: C

15
MEMBERS
15. Is a method whereby strength is obtained from
a nonequilibrium structure produced by a three-
step heat treatment.
A. Aging
B. Age hardening
C. Precipitation hardening
D. Dispersion hardening
The answer is: C

16
MEMBERS
16. Heat steel at 500 to 600°C in an atmosphere of
ammonia gas or mixtures of molten cyanide salts.
No further treatment.
A. Carbonitriding
B. Cyaniding
C. Nitriding
D. Boronizing
The answer is: C

17
MEMBERS
17. The parts to be heat treated are loaded onto a
car platform, rolled into position, and then raised
into the furnace.
A. Box furnace
B. Pit furnace
C. Bell furnace
D. Elevator furnace
The answer is: D

18
MEMBERS
18. Purpose of coke is to produce _____(a
reducing gas, meaning that it removes oxygen)
which is then use to reduce iron oxide to iron.
A. generate the high level of heat
B. carbon monoxide
C. plastics and chemical compounds
D. remove impurities from the molten iron
The answer is: B

19
MEMBERS
19. The source of heat is a continuous electric arc
that is formed between the electrodes and the
charge metal.
A. Open-heart furnace
B. Electric furnace
C. Basic oxygen furnace
D. All of these
The answer is: B

20
MEMBERS
20. The process used for steel production with
major efficiency and productivity improvements
and with significant cast reduction.
A. Killed steel
B. Continuous casting
C. Strand casting
D. Continuous casting
The answer is: B

21
MEMBERS
21. Has the same effects as cerium.
A. Titanium
B. Tungsten
C. Vanadium
D. Zirconium
The answer is: D

22
MEMBERS
22. Have environmental corrosion resistance that
is approximately four times greater than that of
conventional low-carbon steels and contain Si, P,
Cu, Ni and Cr.
A. Alloy steels
B. Structural-grade alloy steels
C. High-strength
D. Weathering steels
The answer is: D
23
MEMBERS
23. Stainless steels that have high strength at
elevated temperatures.
A. Austenitic stainless steels
B. Ferritic stainless steel
C. Martensic stainless steels
D. Precipitation-hardening stainless steels
The answer is: D

24
MEMBERS
24. Are designed for impact toughness and are
used, in applications such as header dies,
punches, and chisels.
A. Cold-work steels (A, D and 0 series)
B. Shock-resisting steels (S-Series)
C. T-series
D. Hot-work-steels (H-series)
The answer is: B

25
MEMBERS
25. Is the lightest engineering metal available, and
it has a good vibration-damping characteristics.
A. Porous aluminum
B. Magnesium
C. Copper
D. Brass
The answer is: B

26
MEMBERS
26. Composed of 60% Copper, 39.25% Zinc and
0.75% Silicon
A. Cartridge brass
B. Naval brass
C. Yellow brass
D. Red brass
The answer is: B

27
MEMBERS
27. An alloy of nickel-molybdenum-chromium.
A. Monel K-500
B. Hastelloy C-4
C. Hastelloy
D. Invar
The answer is: C

28
MEMBERS
28. Refractory materials has temperature range
applications on the order of:
A. 1100°C - 2000°C
B. 1100°C - 2250°C
C. 1100°C - 2150°C
D. 1100°C - 2200°C
The answer is: D

29
MEMBERS
29. Is used in rocket nozzles, space and missiles
structures, aircraft disc brakes, and precision
instruments and mirrors.
A. Unalloyed Berylium
B. Zirconium
C. Lead
D. Zinc
The answer is: A

30
MEMBERS
30. Organ pipes are made of:
A. Babbit
B. Tin alloys
C. Tin
D. Tin-lead
The answer is: B

31
MEMBERS
31. Are one of numerous polymeric materials and
have extremely large molecules.
A. Plastics
B. Polymer
C. Cellulose
D. Bakelite
The answer is: A

32
MEMBERS
32. Polymers such as polymethylmethacrylate,
polycarbonate, and polysterene are generally;
A. Amorphous
B. Crystallites
C. Crystallization shrinkage
D. elastomer
The answer is: A

33
MEMBERS
33. have good mechanical, electrical, and
chemical properties and good resistance to
tearing.
A. Polypropylenes
B. Polystyrenes
C. Polysulfones-
D. Polyvinyl chloride
The answer is: A

34
MEMBERS
34. Are available as a single crystal or in
polycrystalline form, consisting of many grains.
A. Ceramics
B. Ceramics
C. Clay
D. Kaolin
The answer is: A

35
MEMBERS
35. High temperature resistance; quartz exhibits
piezoelectric effect; silicates containing various
oxides are used in high-temperature non-structural
applications.
A. Silica
B. Glasses
C. Glass ceramics
D. Graphite
The answer is: A
36
MEMBERS
36. To replace joints in the human body, as
prosthetic devices, and in dental work.
A. Porcelain
B. Silica fibers
C. Bioceramics
D. Aluminum oxide and silicon nitride
The answer is: C

37
MEMBERS
37. A common aramid is marketed under the trade
name:
A. Pyrolysis
B. Kelvar
C. Gating system
D. Sprue
The answer is: B

38
MEMBERS
38. All graphite fibers are made by:
A. E-CR
B. Pyrolysis
C. Rayon and pitch
D. Aramids
The answer is: B

39
MEMBERS
39. Polymides, which resists exposure to
temperatures in excess of:
A. 300°C
B. 310°C
C. 320°C
D. 330°C
The answer is: A

40
MEMBERS
40. It then flows through the grating system
composed of:
A. Sprue
B. runners
C. gates
D. All of these
The answer is: D

41
MEMBERS
41. Are made of metals that maintain their strength
at high temperatures.
A. Expendable molds
B. Permanent molds
C. Composite molds
D. Sand casting
The answer is: B

42
MEMBERS
42. Are placed in the mold to form hollow regions
or otherwise define the inferior surface of the
casting.
A. Two-piece mold
B. Cores
C. Vents
D. Pattern
The answer is: B

43
MEMBERS
43. The mold material in the sodium silicate
process is a mixture of sand and _____.
A. 1.5% to 6% sodium
B. 1.5% to 7% sodium
C. 1.5% to 8% sodium
D. 1.5% to 9% sodium
The answer is: A

44
MEMBERS
44. Are usually has a square cross-section, at least
150 mm on a side and is rolled further into
structure such as I-beams and railroad rails.
A. Bloom or slab
B. Bloom
C. Slab
D. Billets
The answer is: B

45
MEMBERS
45. Are used to cool the rolls and to break up the
scale on the rolled materials.
A. Two-high or three high
B. Tandem rolling
C. Train
D. Water-based
The answer is: D

46
MEMBERS
46. The workpiece acquires the shape of the die
cavities while being forged between two shaped
dies.
A. Impression-die forging
B. Flash
C. Fullering
D. Edging
The answer is: A

47
MEMBERS
47. The dies are heated to the same temperature
as that of the hot workpiece.
A. Incremental forging
B. Isothermal forging or hot-die forging
C. Swaging
D. Radial forging or swaging
The answer is: B

48
MEMBERS
48. The ram is accelerated by Inert gas at high
pressure, and the part is forged in one blow at a
very high speed.
A. Screw presses
B. Gravity drop hammer
C. Power drop hammers
D. High-Energy-Rate Machines
The answer is: D

49
MEMBERS
49. May also be taken on rods to improve surface
finish and dimensional accuracy.
A. Hydrostatic extrusion
B. Drawing process
C. Sizing pass
D. All of these
The answer is: C

50
MEMBERS
50. Moves a small straight punch up and down
rapidly into a die. A sheet is fed through a gap, and
many overlapping holes are made.
A. Nibbling
B. Shaving
C. Cutoff
D. Dinking
The answer is: A

51
MEMBERS
51. Is an attractive means of producing large sheet
metal parts in low or limited quantities.
A. Stretch forming
B. Anisotropy
C. Forming-limit diagram
D. Bend allowance
The answer is: A

52
MEMBERS
52. Are often necessary to control the flow of the
blank into the die cavity.
A. Drawbeads
B. Ironing
C. Redrawing
D. Embossing
The answer is: A

53
MEMBERS
53. Is used to produce curvatures on thin sheet
metals by shot peening one surface of the sheet.
A. Magnetic pulse forming
B. Explosive forming
C. Peen forming
D. Laser forming
The answer is: C

54
MEMBERS
54. Powder rolling is also called:
A. Hot isostatic pressing
B. Injection molding
C. Roll compaction
D. Compacted by extrusion
The answer is: C

55
MEMBERS
55. Pressure and temperature are applied
simultaneously. This method makes the part
denser and stronger, by reducing porosity.
A. Jiggering
B. Hot pressing or pressure sintering
C. Firing
D. Nanophase ceramics
The answer is: B

56
MEMBERS
56. The component is coated with a layer of the
solidified plastic.
A. Centrifugal casting
B. Potting
C. Encapsulation
D. Solid-phase forming
The answer is: C

57
MEMBERS
57. Is particularly useful in improving the surface
finish; and dimensional accuracy of sheared parts
and punches slugs.
A. Shaving
B. Dynamometers
C. Mean temperature
D. Thermocouples
The answer is: A

58
MEMBERS
58. Is use to finish carbide tools.
A. Tool steels
B. Diamond grinding
C. Chip groove
D. Carbide inserts
The answer is: B

59
MEMBERS
59. Introduced in 1915, have the following ranges
of composition: 38% to 53% cobalt, 30% to 33%
chromium, and 10% to 20% tungsten.
A. Molybdenum and tungsten
B. Cast-cobalt alloys
C. Cast-cobalt alloys
D. Carbide or cemented of sintered carbide
The answer is: B

60
MEMBERS
60. Of all known materials, the hardest substance
is ______. It has low friction, high wear resistance,
and the ability to maintain a sharp cutting edge.
A. Cermets
B. Cubic boron nitride
C. Silicon-nitride based ceramics
D. Diamond
The answer is: D

61
MEMBERS
61. Are important in controlling both the direction of
chip flow and strength of the tool tip.
A. Rake angles
B. Back rake angle
C. Relief angles
D. Cutting-edge angles
The answer is: A

62
MEMBERS
62. Are used for applications such railroad wheels,
gun barrels, and rolling-mill rolls, with work sizes
as large as 0.7 meters in diameter by 8 m in length
and capacities of 450kw.
A. Engine lathe
B. Gap bed lathe
C. Special-purpose lathes
D. Chuck
The answer is: C
63
MEMBERS
63. Which may have a horizontal or vertical spindle
and do not have tailstocks.
A. Tracer lathes
B. Automatic lathes
C. Automatic bar machines
D. Turret lathe
The answer is: B

64
MEMBERS
64. Are used when a series of holes of different
size, or a series of operations, must be done
repeatedly in successions.
A. Gang-drilling machine
B. Turret-type drilling machines
C. Radial drilling machine tools
D. Multiple-spindle drilling machines
The answer is: B

65
MEMBERS
65. Have cutting edges in the form of blades that
are locked in a body.
A. Expansion reamers
B. Adjustable reamers
C. Taper reamers
D. Roughing reamers
The answer is: B

66
MEMBERS
66. The axis of cutter rotation is parallel to the
workpiece surface to be machined.
A. Slab milling or peripheral milling
B. Conventional milling or up milling
C. Climb milling or down milling
D. Face milling
The answer is: A

67
MEMBERS
67. In milling process, feeds typically range from
about
A. 0.1 mm to 0.4 mm
B. 0.1 mm to 0.5 mm
C. 0.1 mm to 0.6 mm
D. 0.1 mm to 0.7 mm
The answer is: B

68
MEMBERS
68. At least two or more teeth should always be
engaged with the workpiece in order to prevent __.
A. Tooth set
B. Smagging
C. Hacksaws
D. Circular saw
The answer is: B

69
MEMBERS
69. Are equipped with both vertical and horizontal
spindles.
A. Work envelope
B. Vertical machining centers
C. Horizontal-spindle machining centers
D. Universal machining centers
The answer is: D

70
MEMBERS
70. The abrasives found in nature is/are:
A. Emery
B. corundum
C. quartz, garnet and diamond
D. All of these
The answer is: D

71
MEMBERS
71. Is an important consideration because it
adversely affects the shape and dimensional
accuracy of ground surfaces.
A. Grinding wheel
B. Attritious wear
C. Dressing
D. Loading
The answer is: A

72
MEMBERS
72. A small wheel is used to grind the inside
diameter of the part, such as to bushings and
bearing races.
A. Thread grinding
B. Internal grinding
C. Centerless grinding
D. Through-feed grinding
The answer is: B

73
MEMBERS
73. Defined as the surface speed at which a freely
rotating wheels bursts.
A. Chatter
B. Bursting speed
C. Bursting speed
D. Ultrasonic machining
The answer is: B

74
MEMBERS
74. Is similar to polishing, with the exception that
very fine abrasives are on soft disk made of cloth
or hide.
A. Elecropolishing
B. Superfinishing
C. Burrs
D. Buffing
The answer is: D

75
MEMBERS
75. Is widely used for drilling and cutting metals,
non-mettalic materials, ceramics, and composite
materials.
A. Laser-beam machining
B. Laser-beam machining
C. Plasma-arc cutting
D. Abrasive water-jet machining
The answer is: B

76
MEMBERS
76. The proportion of acetylene and oxygen in the
gas mixture is
A. 1:1
B. 1:2
C. 1:3
D. 1:4
The answer is: A

77
MEMBERS
77. Electrogas welding has weld thickness rages
from_____for steels, titanium, and aluminum
alloys.
A. 12 mm to 70 mm
B. 12 mm to 75 mm
C. 12 mm to 85 mm
D. 12 mm to 85 mm
The answer is: B

78
MEMBERS
78. The faying surfaces of the two components are
subjected to a static normal force and oscillation
shearing stresses.
A. Cold welding
B. Ultrasonic welding
C. Friction welding
D. Inertia friction welding
The answer is: B

79
MEMBERS
79. Occurs when the depth of the welded joint is
sufficient.
A. Porosity
B. Slag inclusion
C. Incomplete fusion
D. Incomplete penetration
The answer is: D

80
MEMBERS
80. May also be added, to improve both the
wetting characteristics of the molten filler metal and
the capillary action.
A. Brazing
B. Flux
C. Wetting agents
D. Torch brazing
The answer is: C

81
MEMBERS
81. Can be used to join various metals and
thicknesses.
A. Ultrasonic soldering
B. Solder pastes
C. Wave soldering
D. Soldering
The answer is: D

82
MEMBERS
82. Is based on the simple principle of folding two
pieces of material together.
A. Self-tapping
B. Riveting
C. Metal Stitching or Stapling
D. Seaming
The answer is: D

83
MEMBERS
83. A commonly accepted theory of friction is the:
A. Optical interference microscope
B. Atomic force microscope
C. Tribology
D. Adhesion theory
The answer is: D

84
MEMBERS
84. Are important oil additives:
A. Sulfur
B. Chlorine
C. phosphorus
D. All of these
The answer is: D

85
MEMBERS
85. Is a generic term that describe the combined
process of sputtering and vacuum evaporation.
A. Sputtering
B. Reactive sputtering
C. Radio-frequency sputter
D. Ion plating
The answer is: D

86
MEMBERS
86. Is the process by which aluminum atoms are
physically moved by the impact of drifting electrons
under high current conditions.
A. Epitaxy
B. Etching
C. Ion implantation
D. Electromigration
The answer is: D

87
MEMBERS
87. Occurs in some metals, notably certain
stainless steel, aluminum, and copper alloys, at
ambient temperature after solution heat treatment.
A. Age hardening
B. Artificial aging
C. Alloy
D. Alloying element
The answer is: A

88
MEMBERS
88. Involve the loss of ductility because of the
physical or chemical change of the material.
A. Ductile material
B. Brittle materials
C. Elasticity
D. Embrittlement
The answer is: D

89
MEMBERS
89. Is a brittleness in a steel when it is red hot.
A. Red Shortness
B. Relaxation
C. Residual Stress
D. Rimmed Steel
The answer is: A

90
MEMBERS
90. Causes the combined carbon to transform
wholly or in part into graphitic or free carbon.
A. Graphitizing
B. Hardening
C. Malleabilizing
D. Normalizing
The answer is: A

91
MEMBERS
91. Load of 150 kg for hard metals, as hard steel.
A. Rockwell B
B. Rockwell C
C. Rockwell A
D. Rockwell D
The answer is: B

92
MEMBERS
92. Nickel Chromium steels with 3.00% 0.80%
chromium
A. 31XX
B. 32XX
C. 33XX
D. 34XX
The answer is: D

93
MEMBERS
93. Molybdenum
A. 33XX
B. 40XX
C. 41XX
D. 43XX
The answer is: B

94
MEMBERS
94. Are used to improve the hardenability of steel,
to reduce distortion from heat treatment, to
increases toughness, ductility, and tensile strength.
A. Carbon, 60-95 points
B. Wrought alloy steels
C. Alloys
D. Low-alloy structural steels
The answer is: C

95
MEMBERS
95. Increases hardenability, strengthen low carbon
steels, improves machinability of free-cutting
steels, and improves resistance to corrosion.
A. Lead
B. Manganese
C. Molybdenum
D. Phosporus
The answer is: D

96
MEMBERS
96. For leak and coil springs
A. AISI4063
B. AISI4130, 4140
C. AISI 4340
D. AISI 4640
The answer is: A

97
MEMBERS
97. As in liquid carburizing, cyaniding is
accomplished by immersing the part in a hot
(about 1150°F) liquid salt bath. Sodium cyanide
being-a common medium in both process.
A. Gas caburizing
B. Liquid carburizing
C. Cyaniding
D. Nitriding
The answer is: C EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW
98
MEMBERS
98. The heat treatment of the white cat iron, in
which substantially all of the carbon is combined in
the form of iron carbide.
A. Malleablizing
B. Anodizing
C. Pitting
D. Casting
The answer is: A

99
MEMBERS
99. With reference to stainless steels, which
occurs because of the precipitation of a constituent
from a supersaturated solid solution.
A. Cold working
B. Age hardening
C. Copper alloys
D. Copper
The answer is: B

100
MEMBERS
100. Is non-sparking and nonmagnetic, good
machinability, and low modulus of elasticity.
A. Yellow Brass
B. Aluminum alloys
C. Magnesium alloys
D. Magnesium
The answer is: D

101
MEMBERS

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MATERIALS AND

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW