Electrical Motors - Stators

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ELECTRICAL MOTORS & STATORS

 What is electrical motor ?


An electric motor is an electrical machine that
converts electrical energy into mechanical energy.

 Motors are classified in two type ?


 A.C. Motor
 D.C. Motor

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TYPE OF ELECTRICAL MOTOR
 AC MOTOR / DC MOTOR

Industrial uses are hoists, cranes, trolly cars, conveyors, elevators, air
compressors, vacuum cleaners, sewing machines etc.

Traction purpose/Locomotives

Power tools,
winding
machine ,speed
adjustment etc

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AC MOTORS

Used for
Domestic & insdustrial purpose
static power
for power
factor
correction

Domestic &
Domestic & insdustrial purpose
insdustrial
purpose

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VARIOUS TYPE 3PHASE/SINGLE PHASE MOTOR COMMENLY USED IN
OUR SITES

 CONSTANT SPEED INDUCTION MOTOR–


pumps/bar bending/bar cutting /hosit /winches /batching plant
etc
 LOW & HIGH SPEED MOTOR – Batching plant SKIP
Motor
 SLIPRING INDUCTION MOTOR- used for speed
variation and can see in old tower cranes/hoist

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BASED ON ABOVE MOTORS &
APPLICATION
 STARTER OR ELECTRICAL CIRCUIT WILL BE
FINALIZED .
 NOW DAYS MOST APPLICATION COVERD BY
CONSTANT SPEED INDUCTION MOTOR BY
VARIYING STATOR
 DIFFERENT TYPE OF STATOR
1.Direct online starter
2.Star & delta Starter
3.voltage frequency drive

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DEFINE STARTER
 Starter is a device which connects with motor in
series to decrease the current at starting time and
increase current after starting the motor (in other
words start or stop the motor) and provide
overload protection
 Any induction motor starting current is high and
starting current should be 5 to 7 times of actual
current

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PRINCIPLE OF DIRECT ONLINE
STARTER (DOL)
 To start, the contactor is closed, applying full line voltage to
the motor windings. The motor will draw a very high inrush current for a
very short time, the magnetic field in the iron, and then the current will
be limited to the Locked Rotor Current of the motor. The motor will
develop Locked Rotor Torque and begin to accelerate towards full speed.
 As the motor accelerates, the current will begin to drop, but will not
drop significantly until the motor is at a high speed, typically about 85%
of synchronous speed. The actual starting current curve is a function of
the motor design, and the terminal voltage, and is totally independent of
the motor load.
 DOL starter is good for up to 25KW induction motor

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TIPS : WHEN MOTOR TERMINAL ARE
CHANGING YOW WANT REQUIRE TO GIVE
ATTENTION IRON TERMINAL DESIGN BASED
ON YOUR CURRENT
IRON TERMINAL
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PRINCIPAL STAR DELTA
STARTER
 Star-Delta starter is an electrical motor starting device, generally
uses in big size motor to overcome some technical limitation. Star
and Delta means here 2 separate states of motor running, first Star
connection and then Delta connection.

 The starting current of any heavy electric motor can be more than 4
times the normal load current it draws when it has gained speed and
has reached its normal running condition. To overcome this initial
high current enchanting problem, such arrangement needs Star
connection at starting time and if Star connection has sufficient
torque to run up to 75% to %80 of full load speed, then the motor can
be connected in Delta mode

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CONNECTION OF WINDING STAR TO DELAT IS MAIN SUBJECT
AT DELTA TERMINAL OF EACH WINDING TO GET DIFFERENT
PHASE VOLTAGE (EXAMPLE W1 R-PHASE W2 Y-PHASE

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WORKING PRINCIPLE OF
VOLATAGE FREQUENCY DRIVE
 IT VARYS FREQUENCY AND VOLATAGE OF
MOTOR IN THREE STAGE

Convert to DC VARYIN
Voltage given
G SINE
to diode WAVE
NOTE : VFD IS VAST SUBJECT IT VARY SINE WAVES and
Varying frequency + voltage to reduce speed of motor,
In tHREE STAGES FOR SIMPLE UNDERSTANDING
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 Working of Variable Frequency Drive
Any Variable Frequency Drive or VFD incorporates following three stages for
controlling a three phase induction motor.
 Rectifier Stage

A full-wave power diode based solid-state rectifier converts three-phase


50 Hz power from a standard 220, 440 or higher utility supply to either fixed
or adjustable DC voltage. The system may include transformers for high
voltage system.
 Inverter Stage

Power electronic switches such as IGBT, GTO or SCR switch the DC power from
rectifier on and off to produce a current or voltage waveform at the required
new frequency. Presently most of the voltage sources inverters (VSI) use pulse
width modulation (PWM) because the current and voltage waveform at output
in this scheme is approximately a sine wave. Power Electronic switches such as
IGBT; GTO etc. switch DC voltage at high speed, producing a series of short-
width pulses of constant amplitude. Output voltage is varied by varying the
gain of the inverter. Output frequency is adjusted by changing the number of
pulses per half cycle or by varying the period for each time cycle.

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 Control System
Its function is to control output voltage i.e. voltage vector of inverter
being fed to motor and maintain a constant ratio of voltage to frequency
(V/Hz). It consists of an electronic circuit which receives feedback
information from the driven motor and adjusts the output voltage or
frequency to the desired values. Control system may be based on SPWM
(Sine Wave PWM), SVPWM (Space Vector modulated PWM) or some soft
computing based algorithm.
 Induction Motor Characteristic under Variable Frequency Drive

In an induction motor induced in stator, E is proportional to the product


of the slip frequency and the air gap flux. The terminal voltage can be
considered proportional to the product of the slip frequency and flux, if
stator drop is neglected. Any reduction in the supply frequency without a
change in the terminal voltage causes an increase in the air gap flux which
will cause magnetic saturation of motor. Also the torque capability of motor
is decreased. Hence while controlling a motor with the help of VFD or
Variable Frequency Drive we always keep the V/f ratio constant. Now define
variable ‘K’ as, For operation below K < 1 i.e. below rated frequency we
have constant flux operation. For this we maintain constant magnetization
current Im for all operating points. For K > 1 i.e. above rated frequency we
maintain terminal voltage Vrated constant. In this field is weakened in the
inverse ratio of per unit frequency ‘K’. For values of K = 1 we have constant
torque operation and above that we have constant power application.

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COMPARSION BETWEEN STATORS

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