Installation Introduction

Installation Introduction
2009.12.28
Installation Confirm project, Sign contract
check drawing
Install indoor unit Make foundation of outdoor unit
Lay refrigerant pipe Install outdoor unit
Welding
Install drainage pipe
Flushing
Pressure test
Duct making and installation
Insulation
Vacuum dry for refrigerant pipe
Additional charge of refrigerant
Electric wiring
Test run and debug
Check and hand over

Content
Content
Indoor unit installation
EXV
EXV need to be vertical. Can not slant or invert.

Installation of EXV
 EXV should be installed vertically.Lean,inversion is forbidden.
 When people connect the EXV to the system,they should use 2 spanners,in
case the copper pipe be broken.
 Notice the installation direction （ according the label on EXV ）。
Flaring nut
connection,
Welding is forbidden. Some IDU EXV was fixed
besides IDU,no need to
hang.
The EXV box is already fixed on the unit from the factory for
standard four way cassette indoor unit.
It can also be take out and installed separately

Dust prevention
After Finishing the FCU installation,plastic bag should be used to

pack the unit.
Content
Outdoor unit installation
Selecting Installation Place
The outdoor unit should be installed in the place that is dry, well-ventilated
and close to the indoor units.
Caution: Keep away from the below places:

Requirement of foundation:
.
Caution:
Keep enough space :

Wall
>1m
>1m >1m
>1m :For heat-exchange

>1m
Keep enough space :

Wall
>1m
>1m >1m
>1m :For heat-exchange

>1m
There are two rows of outdoor units:
Suggestion: face to face:

Easy maintenance;
No air short-circuit
he distance between two outdoor units in one combination:
100~500mm
8Hp 12Hp 14Hp
Slave 2 Slave 1 Master
Ground
 All the outdoor units in one combination should be in the same level;
 The outdoor unit with biggest capacity in the combination should be
set as Master unit;
Distance between CDU in 1 line:200mm

Distance between 2 CDU lines:>1000mm

Content
Pipe installation
(1)The permitted length and drop difference of refrigerant pipe
Permitted length Pipe
≤30HP ≤350 m L1+L2+L3+…+ L8+L9

Pipe total length (actual length)
> 30HP ≤500 m +A+B+C+…+I+J
Pipe Actual length ≤150m

Farthest pipe length L1+L6+L7+L8+L9+J
length Equivalent
（m） ≤175m
length
Equivalent length L of pipe from the L6+L7+L8+L9+J
≤40m
first branch to the farthest one （ m ）
Drop height between Outdoor unit
≤70m
indoor unit and up
outdoor unit
Drop Outdoor unit
≤40m ——
height down
Drop height between indoor unit and
≤15m
indoor unit
Total liquid side pipe length ≤350 m (≤30HP)

≤500 m ( >30HP)
La Lb Lc
LA LB Ld
L2 L4 L5 L6
L1
f g h i j
L3
L4 L5 L6
f g h i j
Farthest pipe length ≤ 175m

La Lb Lc
LA LB Ld
L1 L2 L4 L5 L6
f g h i j
L3
L4 L5 L6
f g h i j
Farthest length from 1st branch ≤ 40m
La Lb Lc
LA LB Ld
L1 L5 L6
L4
L2
f g h i j
L3
L5 L6
L4
f g h i j
Height Difference or Lift
≤ 15m
≤ 70m
≤ 40m
Single outdoor unit: pipe selection
28kW
First branch joint 6.578 kW

Main pipe (1) indoor main pipe (2)
Indoor pipe
(1)3.0m (2)3.0m (4)3.0m
Indoor main
Branch joint 11.2kW
pipe
6.578 kW
Indoor pipe
(5)3.0m
(3)3.0m
11.2kW
11.2kW
12.984 kW
Indoor pipe MDV-D140T2/N1-A3
IU-1
1. Main pipe selection: BACK
2. Indoor main pipe and branch joint selection: BACK
Calculate the diameter of the indoor main pipe according to the total capacity
of indoor units that after this indoor main pipe;
If the diameter of indoor main pipe is bigger than main pipe, we should use the diameter of
indoor main pipe as the diameter of the main pipe.
BACK
3. Indoor pipe selection:
Calculate the diameter of the indoor pipe according to the capacity of
this indoor unit;
More than one outdoor: pipe selection
Outdoor unit Outdoor unit Outdoor unit Outdoor unit
To
indoor unit
Selection of outdoor pipe
Outdoor pipe is according to the capacity of outdoor unit
Example
Selection of three-way pipe
Three way pipe is according to the quantity of outdoor units in the combination:
Remark:
FQZHW-03(4)N1 includes T-shape three way pipe that used for balance pipe
between outdoor units
Example
Selection of outdoor main pipe
Outdoor main pipe is according to the total capacity of outdoor unit before the
outdoor main pipe
Example
Selection of main pipe
Select main pipe according to the total capacity of outdoor units in the combination:
If the diameter of indoor main pipe (selection in next step) is bigger than main pipe, we
should use the diameter of indoor main pipe as the diameter of the main pipe.
Example
Pipe definition and selection-indoor side
(1) (2) (4) 10.336 kW
MDV-D112T2/N1-A3
(1)3.0m (2)3.0m (4)3.0m (5)3.0m IU-1
8.305 kW
MDV-D90Q4/N1
(6)3.0m IU-2
(7)3.0m
(3)3.0m 12.933 kW
MDV-D140DL/N1-B
IU-3
(3) 5.173 kW
MDV-D56G/N1Y-C
(8)3.0m IU-4
(5) 10.336 kW
MDV-D112Q4/N1
(9)3.0m (11)3.0m IU-5
Indoor main pipe and (6) 12.906 kW
branch joint (10)3.0m (12)3.0m

MDV-D140T2/N1-A3
IU-6
7.375 kW
Indoor pipe MDV-D80Z/N1-F2
(13)3.0m IU-7
Selection of indoor main pipe and branch joint
Calculate the diameter of the indoor main pipe according to the total capacity of indoor
units that after this indoor main pipe;
If the diameter of indoor main pipe is bigger than main pipe, we should use the diameter of
Example
indoor main pipe as the diameter of the main pipe.
Selection of indoor pipe
Select the dimension of indoor pipe according to the capacity of indoor
unit.
Example
Gas balance pipes
1) Only one module ----the gas balance pipe must be sealed
2) Two modules combination ----The dimension of gas balance pipe is as below:
Gas balance pipe 1: 15.9 mm
Gas balance pipe 2: 19.1mm

Gas balance pipes
3) Three modules combination---- The dimension of gas balance pipe
30HP<capacity
≤42HP
• T-shape three way pipe is included in the package of FQZHW-03(4)N1.

Example
Gas balance pipes
4) Four44HP<capacity
modules combination----The dimension of gas balance pipe
≤56HP
• T-shape three way pipe is included in the package of FQZHW-03(4)N1.

• For example:
10Hp 10Hp 14Hp

B5 B6
B3 B4
B1 B2
g 5Hp
O1 O2 O3 4 5
2 3
1
e f
a b c d
T1 T2
5Hp 5Hp 5Hp 5Hp 5Hp 5Hp

M1 M2 M3
• Total length of the liquid pipe is more than 90m Calculation

• 1st step: outdoor pipe– see the rule
O1=10Hp = Φ25.4/Φ12.7 O2=10Hp = Φ25.4/Φ12.7 O3=14Hp = Φ31.8/Φ15.9
• 2nd step: outdoor main pipe, main pipe and outdoor three-way pipe – see the rule
M1= 10Hp+10Hp=20Hp = Φ31.8/Φ19.1 M2 (main pipe)= 10Hp+10Hp+14Hp=34Hp = Φ38.1/Φ22.2

Three way pipe: in the package of FQZHW-03N1
• 3rd step: indoor main pipe and first branch joint – see the rule
M3= 5Hp+5Hp+5Hp+5Hp+5Hp+5Hp+5Hp=35Hp = 98kW=Φ34.9
98kW= Φ19.1 B1= FQZHN-04
Because the diameter of M2 is bigger than M3, the diameter of Main pipe should be the same with M2
• 4th step: indoor main pipe and branch joint – see the rule
5= 5Hp+5Hp=10Hp=28kW = Φ22.2/Φ9.53 B6= FQZHN-02
4= 5Hp+5Hp+5Hp=15Hp=42kW = Φ28.6/Φ12.7 B5= FQZHN-03
3= 5Hp+5Hp+5Hp+5Hp=20Hp=56kW = Φ28.6/Φ15.9 B4= FQZHN-03
2= 5Hp+5Hp+5Hp+5Hp+5Hp=25Hp=70kW = Φ28.6/Φ15.9 B3= FQZHN-03
1= 5Hp+5Hp+5Hp+5Hp+5Hp+5Hp=30Hp=84kW = Φ34.9/Φ19.1 B2= FQZHN-04
• 5th step: indoor pipe – see the rule
a, b, c, d, e, f, g= 5Hp = Φ15.9/Φ9.5
• 6th step: balance pipe – see the rule See the
drawing
Gas balance pipe 1= Φ15.9 Gas balance pipe 2= Φ19.1
• FQZHN-01
One set of branch joint model include all the converter pipe
which is needed when welding.
• FQZHN-04
• FQZHW-04N1
Key point for pipe installation:
Keep copper pipe clean:
Seal the nozzle of the copper pipe before use:
Wrong Wrong
How to store the copper pipes:
The copper pipes will be used soon, the nozzle can be sealed by
plastic material ；
The copper pipes will be stored for a long time ： the nozzle must
be sealed by welding, and in the pipe there should be nitrogen.
（ 2~5kgf/cm2 ）
Connecting method for refrigerant pipe:
1. Welding
2. Flaring connection
The distance between the support of the copper pipe
diameter （ m 6.4~9.5 ≥12.7

m）
distance （ m ） ≤1.2 ≤1.5
Note ： when the liquid pipe and gas pipe are hung up together,
calculate according to the diameter of liquid pipe
Record the actual liquid pipe length for future reference when
charging additional refrigerant.
Key point:
Indoor branch joint or outdoor three-way pipe installation
Max. lean: 15 degree
The three-way pipe (T-shape or Y-shape) of outdoor side must be

installed horizontally;
The branch joint of indoor side can be installed horizontally or
vertically.
When installed the branch joint horizontally:
A direction
Wrong
Correct Avoid refrigerant distribution

15°
15° unbalance.
Horizontal
Keep enough distance:
Between two branch joints: ≥1m ；
Between branch joints and indoor unit: ≥0.5m
From the inlet or outlet of branch joint, there should be straight
pipe with length at least 0.5m
Why?
If the distance is not big enough, it maybe cause the
unwanted noise;
Because the distribution of the refrigerant is not well
balanced in this case.
≥500m
m
Too close between two
branch joints!!!
Did not use Midea branch
joints
Bad welding
Sharp bend is too close to
the branch joint
Electric expansion valve kit must
1. Use flare nut connection (Welding is forbidden);
2. be installed vertically
ote: don’t install the EXV in opposite direction.

Requirement of welding
Pressure of the nitrogen: 0.2 kg f/cm2.

Time: all through the welding the process until the copper is fully cooling down
oxide
How to charge nitrogen:
0.2 kg f/cm2
●Purpose: eliminating dust, moisture, and oxides caused by
welding.
Note: the solid can not be eliminated, so pls prevent it enter
the copper pipe.
●Method:
①Flush the pipe with nitrogen of 5.0bar ；
②block all the nozzle of the pipe ；
③use your hand to block one of the nozzle;
④when the hand can not block this nozzle because of the high
pressure, remove the hand ；
⑤repeat the step 3 and 4, deal with each nozzle ；
⑥only when there is no any dust or moisture exist any more, pipe
flushing is finished ；
⑦if not connect the pipe or vacuum for the system, seal all the
nozzle of the pipes 。
Operation sequence:
⑥ ⑤ ④ ③ ①
From far to near (sequence: ① -② -③ -④ -⑤ -⑥ ) 。
Note ：
When flushing one pipe, all other pipes need to be
sealed.
When finish the flushing remember sealed all the pipe.

Selection steps:
Condensing water volume I.D(mm) Thickness

(lean 1/100) (L/hr)
V≤14 ￠ 25 3.0
14 ＜ V≤88 ￠ 30 3.5
88 ＜∽≤ 334 ￠ 40 4.0
175 ＜∽≤ 334 ￠ 50 4.5
334 ＜∽ ￠ 80 6.0
Caution ： the lean of main drainage pipe must be bigger than 1% ；
Exhaust outlet
≥1 ： 100
Condensate pipe
●If the lean can not reach 1/100 ， select drainage pipe with bigger diameter ；
●The length of drainage pipe should be as short as possible ；
●The drainage pipe for A/C system should be independent with other water pipe ；
Note: never put the drainage pipe together with some other pipes for dirty water.
Discharge drainage water naturally (without drainage pump)
1. If the pressure at the connection of the drainpipe is negative, it
needs to fix a drainage trap.
2. Every indoor unit needs one drainage trap.
3. A plug should be designed for cleaning in the future.
50mm
plug
50mm
Main drainage
pipe
Discharge drainage water with drainage pump
Increase the height

For easy discharge
 Midea four way cassette type indoor unit has built-in with drainage
pump, the pumping head is 750mm at most ；
 Drainage trap is not necessary when using the drainage pump 。
Note (with drainage pump)
Well fixed for this part
Height can not beyond the pump head of drainage pump

Supporter for drainage water pipe
The distance between each supporter for horizontal pipe
(PVC) should be 0.8~1.0m ， to avoid the bending exist ；
Confluence to the main drainage water pipe
To avoid the water flow to the indoor unit, the confluence
should be from the top of the main pipe,
Typical mistake:
Avoid horizontal confluence

Correct way
Correct way ：
Typical mistake: 1.There won’t be one water flow contraorbitally.
2.The gradient of 2 water pipe can be adjusted independently.
Wrong way ：
1.The way which will disturb the drainage.
2.The drainage water will flow from the bigger water flow pipe
to the smaller one.
排水管安装的原则：①坡度 ②管径合理 ③就近排放
安装要点：
 冷凝水管道安装前，应确定其走向、标高，避免与其它管线的交叉，以保证坡度顺直。
 水平排水管必须避免对冲现象，以免出现倒坡和排水不畅。
 排水管最高点应设通气孔，以保证冷凝水顺利排出，排气口必须朝下，以免污物进入
管道内
 管道连接完成后，应做通水试验和满水试验，一方面检查排水是否畅通，另一方面检
查管道系统是否漏水
 保温材料接缝处，必须用专用胶粘接，然后缠橡塑胶带，橡塑胶带宽度不小 50mm ，
保证牢固，防止凝露
 空调机排水管必须同建筑中其它污水管、雨水管、排水管分开安装
 不同排水形式的室内机不能共用同一集中排水管
Water leakage test
1 ） check leakage at water pipe

After finished installation of drainage pipe, filled the pipe with
water, waiting for 24 hours to check whether there’s any
leakage.
2 ） check leakage from the indoor unit

Charge water from the check hole of indoor unit, ensure the
water can be exhaust smoothly
Purpose: check the gas leakage of the system
Gastight test operation:
Caution:
The gas used must be nitrogen;
Forbidden charging N2 directly to the outdoor unit ball valve.
Sketch map
Note ： The gas balance pipe should be checked independently.

Sequence of gastight test by stages :
1st stage 2nd stage 3rd stage
Correcting method in the 3rd stage
If there’s 1℃ difference in temperature, there will be 0.1 Bar difference in

pressure.
Correcting formula:
actual value = pressure when adding (before) +(current temperature – temperature
when adding (before)) x 0.1 Bar
Sequence of adding pressure by stages :
Correcting method in the 3rd stage
For example:
Temp. when charging N2: 24 ℃;
N2 pressure when charging: 38Bar;

Temp. after 24 hours: 22 ℃
N2 pressure after 24hours
= 38Bar + (22 ℃-24 ℃)*0.1 Bar/ ℃
= 38Bar-0.2Bar
= 37.8Bar
If the actual pressure after 24 hours is lower than 37.8 Bar, you need to
check whether there’s leakage or not.
Insulation work – for refrigerant pipe
Purpose:
Caution: Only after the gastight test on the pipe connection and welding part, the
insulation work can be done to the refrigerant pipe;
Insulation work – for refrigerant pipe
Material of insulation:
The heat-resistance temp. should be more than 120℃, ( for liquid pipe, more than
70 ℃ is acceptable.)
Pipe diameter Thickness

Φ6.4~15.9mm ≥15mm
Φ15.9~38.1mm ≥20mm
Φ38.1~54.1mm ≥25mm
The insulation need to be thicker if the ambient is high temp. and humidity
The insulation of liquid pipe and gas pipe must be separate:
The insulation work must be done to every part of the refrigerant

pipes:
Note ：
Block the nozzle of the pipe when crossing the insulation material
Wrong Avoid the dust enter the pipe

The insulation material around the pipe should be not too tight
The gap between two parts should be well insulated by additional
insulation material.
Typical mistake ：
Broken part not well repaired
No insulation
Result of Non insulation ：
Insulation work – for condensing water pipe
The thickness of insulation material for

condensing water pipe is 10 mm.
Purpose ： remove the water of the system ；
Necessary tools ： Vacuum pump ；

Vacuum degree: -755mmHg or more; Displacement: 4L/s or more
Operation steps:
Connect vacuum pump
Continue vacuuming
(more than 2h)
When vacuum rate reach Outdoor

[-0.1MPa(-755mmHg)] unit
Continue Vacuuming for 20-60 min
Stop OFF OFF

vacuuming
Liquid side
Observe whether the pressure
changes or not (more than 1 hour) Gas side
Charge additional refrigerant
Outdoor
unit
OFF OFF
ON
ON
R410A
Gas side
Note: too much refrigerant will cause liquid compression.
Record the actual amount of additional refrigerant in the outdoor
nameplate for further reference
Additional charge of refrigerant
R410A
Pipe size on liquid side Refrigerant to be

added per meter
(kg/m)
Φ6.4 0.022
Φ9.5 0.06
Φ12.7 0.11
Φ15.9 0.17
Φ19.1 0.25
Φ22.2 0.35
Φ25.4 0.52
Φ28.6 0.68
Calculate the added refrigerant according to the diameter and the length of
the liquid side pipe of the outdoor/indoor unit connection.
Content
Electric Wiring
Electric Wiring
Electric Wiring (1) Address code setting
Address code setting for outdoor unit (1) Address code setting
Address setting switch
Address setting switch (network)
(outdoor communication)
Address setting switch for communication among outdoor unit

Each outdoor unit need a independent address code
Address setting
0 Master unit
1 Salve unit
2 Salve unit
3 Salve unit
≥4 Invalid address, cause system error
Caution:
 The address can be not beyond 0~3;
 The address of each outdoor unit must be different.
Address setting switch for communication of network (CCM02)

Because the CCM02 can be connected with 8 groups of outdoor units, each
outdoor unit need two switches to label the address
For the address of different group
For the address of different outdoor unit in one group
Caution:
 Only when outdoor units are connected with CCM02,
the above two switch need to be changed.
Address code setting for outdoor unit
In CCM02 will display “XX Module XX Unit”

Switch Switch Sys.

Display in CCM 02
(Net) (OD-ID) Address
0000 00 00 Module 00 Outdoor unit ACCU 0
System 1
System 2
……… … …
System 8
Address code setting for indoor unit (1) Address code setting
Address setting switch ( for communication with outdoor unit)
Address
setting
switch
(network)
Indoor unit
Address code for communication between indoor units and outdoor units:
Switch Address Code
00 ~ 15
16 ~ 31
32 ~ 47
48 ~ 63
Caution:
 The address of each indoor unit must be different.
Indoor unit
Address code for network Switch Address Code
(between indoor units and CCM): 00 ~ 15
16 ~ 31
32 ~ 47
48 ~ 63
Caution:
 The address of each indoor unit must be different.
Electric Wiring
Electric Wiring (2) Power supply
Power supply for outdoor unit
Creepage breaker earth

Manual switch
3-phase
380/400/415V
Power supply box

Power supply for outdoor unit
The power supply of outdoor units are in series connection
earth
Creepage breaker
Manual switch
3-phase
380/400/415V
We don’t suggest power wiring like this, because the power wire of the first
outdoor unit is too big to be fixed in the terminal of outdoor unit.
All the indoor

units are
connected to
the same
outdoor units
Note: All the indoor units which connected to one outdoor system must be
connected to one power supply
Power supply for indoor unit
Why should all the indoor units which belong to one outdoor unit have same
electricity supply, and it is forbid to pull out the electricity plug (if there is) of any
one of indoor unit independently?
System is normally running-> one indoor unit loss electricity (plug out or power
supply failure)->this indoor unit stop, but indoor expansion valve will keep former
opening degree, it can’t closed-> the other indoor units and outdoor unit are still
running->refrigerant will keep flowing into the stopped indoor unit->so this unit’s
evaporator will be freezing, because the fan is stopped, ->as well as other indoor
units maybe can’t get enough refrigerant distribution, so the cooling performance
will drop down.
What’s worse, the non-evaporated Liquid Refrigerant will directly return to the ODU,
and cause Liquid Hammer, Damage the Compressor.
111
 Selecting creepage breaker

according to 1.5-2 times of the sum of loading rated current.
 Selecting Manual Switch
As the power is supplied independently, selecting the manual switch and fuse
capacity according to the total capacity.
Total capacity of outdoor units (HP) Manual switch (A) Fuse (A) Total capacity of outdoor units (HP) Manual switch (A) Fuse (A)
10~14 100 75 37~47 300 250
15~18 100 100 48~50 300 300
19~28 150 150 52～64 400 400
29~36 200 200
The spec of the outdoor power supply

wire is selected according to the max.
L1 L2 L3N total current of outdoor units
L N
The spec of the

wire is selected
according to the Indoor unit
max. total current
of indoor units
Controller
Selecting wiring specification

Minimum power wire Creepage
diameter mm2 manual switch （A） breaker
Power supply
Ground
Size
wire Capacity Fuse
8HP
MDV-V252(8)W/DSN1 100 mA
10HP
MDV-V280(10)W/DSN1 380V 3N-50Hz 6 / (L ≤29) 16 60 50 under
12HP
MDV-V335(12)W/DSN1 25 / (L ≤46) 0.1sec
MDV-V400(14)W/DSN1
12HP
35 / (L ≤78)
380V 3N-50Hz 16 80 70
MDV-V450(16)W/DSN1
Minimum power wire Creepage

Power supply diameter mm2 manual switch （A） breaker
Ground
Size
wire Capacity Fuse 30 mA
under
220V-240V 2.5/ (L ≤20)
All indoor units 1.6 30 15 0.1sec
1N-50Hz 3.5 / (L≤50)
2
Installation of Ammeter: Wring terminals of

ammeter
One outdoor unit need one digital ammeter
Terminals of signal wire Terminals of power supply
400v 50Hz
3N
2

Signal wire: Back
Wring terminals of ammeter;

Electric Wiring
2
Electric Wiring (3) Signal wire

Signal wire:
The signal wire should use
Between outdoor units in one combination; 3-core shielding wire
Between outdoor unit and indoor unit;
Master unit Slave unit Slave unit
P,Q, E H1,H2, E H1,H2, E H1,H2, E
P,Q, E P,Q, E
P,Q, E P,Q, E
2

Between outdoor units and CCM02; 3-core shielding wire
Master unit Slave unit Slave unit
K1,K2, E K1,K2, E K1,K2, E
K1,K2, E
Max. 32 outdoor units in 8 combination can be connected with CCM02;

All the outdoor units are in series connection.
2

Signal wire:
Between indoor unit and CCM;
3-core shielding wire
Between CCM and computer.
X,Y, E F1,F2, E F1,F2, E F1,F2, E
X,Y, E X,Y, E
X,Y, E X,Y, E
Key point:
Sketch
Wiring Sketch
Add the 120 Ω resistor
Add the 120 Ω resistor
Add the 120 Ω resistor to three place.

1. The last indoor unit P-Q.
2. The last indoor unit X-Y.
3. CCM 03 X-Y.
120Ωresistor
Content
Trial operation Check before start
 All the electric wiring is finished?

Power wire  Correct spec of wire?
Signal wire  Well insulation for the power wire?
PE wire
 Well connection?
Refrigerant pipe/
insulation
Gastight / vacuum dry
Additional refrigerant
charge
Check valves
Power wire
Signal wire
PE wire
Refrigerant pipe/  Correct diameter of pipes?

insulation  Well insulation for every parts of pipes
Gastight / vacuum dry
charge
Check valves
Power wire
Signal wire
PE wire
Refrigerant pipe/
insulation
Gastight  Gastight test has been passed?

/ vacuum dry  Vacuum dry has been done or not?
charge
Check valves
Power wire
Signal wire
PE wire
Refrigerant pipe/
insulation
Gastight/ vacuum dry
Additional
 Additional refrigerant has been
refrigerant charged correctly?
charge
Check valves
Power wire
Signal wire
PE wire
Refrigerant pipe/
insulation
Gastight/ vacuum dry
charge
Check valves  The valves of outdoor has been opened?

Indoor fan and outdoor fan rotate normally?
Trial operation Debugging
Preheat At least 24 hours
Error check
Trial operation
operation test
Hand to end user

Preheat
 Check if there’s any error code display in the

indoor or outdoor unit?
Error check
Check in the outdoor LED display whether the
display quantity of indoor units are same with
actual quantity or not?
Trial operation
Operation test
Hand to end user

Preheat
Error check
Trial operation  Turn-on all the indoor units with

controller
Operation test
Hand to end user

Preheat
Error check
Trial operation
Check for indoor units: temp. difference between
air outlet and inlet
Operation test Check for outdoor unit: temp. of discharge and
suction gas of compressor; system pressure,
running current;
Any abnormal noise, vibration;
Hand to end user Record the parameter of trial operation
Preheat
Error check
Trial operation
operation test
daily operation and maintenance

Hand to end user explanation
Thank You!

Installation Introduction

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Installation Introduction

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Installation Introduction

Install indoor unit Make foundation of outdoor unit

Lay refrigerant pipe Install outdoor unit

Vacuum dry for refrigerant pipe

Additional charge of refrigerant

Test run and debug

Check and hand over

EXV need to be vertical. Can not slant or invert.

 Notice the installation direction （ according the label on EXV ）。

It can also be take out and installed separately

After Finishing the FCU installation,plastic bag should be used to

Selecting Installation Place

and close to the indoor units.

Caution: Keep away from the below places:

Keep enough space :

>1m :For heat-exchange

Keep enough space :

>1m :For heat-exchange

There are two rows of outdoor units:

Suggestion: face to face:

he distance between two outdoor units in one combination:

Distance between CDU in 1 line:200mm

Distance between 2 CDU lines:>1000mm

Permitted length Pipe

≤30HP ≤350 m L1+L2+L3+…+ L8+L9

Pipe Actual length ≤150m

Total liquid side pipe length ≤350 m (≤30HP)

Farthest pipe length ≤ 175m

Farthest length from 1st branch ≤ 40m

First branch joint 6.578 kW

Outdoor unit Outdoor unit Outdoor unit Outdoor unit

Indoor main pipe and (6) 12.906 kW

branch joint (10)3.0m (12)3.0m

1) Only one module ----the gas balance pipe must be sealed

2) Two modules combination ----The dimension of gas balance pipe is as below:

Gas balance pipe 1: 15.9 mm

Gas balance pipe 2: 19.1mm

Gas balance pipe 1: 15.9 mm

Gas balance pipe 2: 19.1mm

• T-shape three way pipe is included in the package of FQZHW-03(4)N1.

Gas balance pipe 1: 15.9 mm

Gas balance pipe 2: 19.1mm

• T-shape three way pipe is included in the package of FQZHW-03(4)N1.

10Hp 10Hp 14Hp

5Hp 5Hp 5Hp 5Hp 5Hp 5Hp

• Total length of the liquid pipe is more than 90m Calculation

M1= 10Hp+10Hp=20Hp = Φ31.8/Φ19.1 M2 (main pipe)= 10Hp+10Hp+14Hp=34Hp = Φ38.1/Φ22.2

Seal the nozzle of the copper pipe before use:

diameter （ m 6.4~9.5 ≥12.7

Max. lean: 15 degree

The three-way pipe (T-shape or Y-shape) of outdoor side must be

Correct Avoid refrigerant distribution

ote: don’t install the EXV in opposite direction.

Pressure of the nitrogen: 0.2 kg f/cm2.

From far to near (sequence: ① -② -③ -④ -⑤ -⑥ ) 。

When finish the flushing remember sealed all the pipe.

Condensing water volume I.D(mm) Thickness

88 ＜∽≤ 334 ￠ 40 4.0

175 ＜∽≤ 334 ￠ 50 4.5