The document describes configurations for control blocks including PID, analog input (AIN), and analog output (AOUT) blocks. The PID block can operate in various control modes and has features like manual/auto control, setpoint selection, and derivative filtering. The AIN block receives analog process signals and converts them to engineering units. The AOUT block provides analog output capability and has options for auto/manual control, signal conditioning, and output balancing. Blocks are linked to field devices and each other to form control strategies.
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DCS Control Blocks
The document describes configurations for control blocks including PID, analog input (AIN), and analog output (AOUT) blocks. The PID block can operate in various control modes and has features like manual/auto control, setpoint selection, and derivative filtering. The AIN block receives analog process signals and converts them to engineering units. The AOUT block provides analog output capability and has options for auto/manual control, signal conditioning, and output balancing. Blocks are linked to field devices and each other to form control strategies.
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Control Blocks Configuration
PID – Proportional Integral Derivative Block
The PID (Proportional-Integral-Derivative) block performs the functions of a traditional three term interacting PID controller. It can be configured to operate in one of five modes: Proportional Only (P),
Integral Only (I),
Proportional Plus Derivative (PD),
Proportional Plus Integral (PI), and
Proportional Plus Integral Plus Derivative (PID).
Features Manual/Auto control of the outputs, which can be initiated by a host process or another block. Auto and Manual latch switch inputs (AUTSW and MANSW) that allow the block to be switched to Auto or Manual. Local/Remote setpoint source selection. Local and Remote latch switch inputs (LOCSW and REMSW) that force the block to be switched to Local or Remote setpoint mode. Derivative filtering using a second-order Butterworth filter for high frequency noise rejection. External integral feedback to prevent windup during closed loop operation. Separate assignable engineering range and units for the block’s inputs and output. Bumpless transfer when the block switches between Manual and Auto. Adjustable derivative filter parameter (KD). Automatic scaling, based on assigned engineering ranges, so that the controller proportional band (percent) is dimensionless. Output biasing with the bias term subject to scaling. Output clamping between user-selectable output limits. Bad inputs detection and handling. Supervisory Control (SSC) allows user application software to perform supervisory control over the PID block’s setpoints. Control block Configurations AIN – Analog Input Block The Analog Input Block (AIN) receives an analiog input value from a single point of an analog, Field Device. Basic Operation The AIN block interfaces to control block which stores values from the signal receiving module (FIC or FBM). Each execution cycle, the FBM or FIC transmits the values to its associated control block in the Control Processor, and the AIN block reads its operational status, the channel status. the AIN block converts the channel’s raw data to a floating point number in engineering units, according to the configured Signal Conditioning Index, the High and Low Scale of the engineering units range, and any specified units conversion or filtering option. The sequence of signal processing actions is, in the order of application: Signal Conditioning or Characterization, Scaling for Unit Conversion, Clamping, and Filtering. Features Manual mode availability for disconnecting control schemes from the process, for simulation and checkout purposes. Out-of-Range alarm option High/Low Absolute alarm options High-High and Low-Low Absolute alarm options Bad point alarm option Alarming in Manual option Last Good Value output retention on certain I/O failures. Parameters AOUT – Analog Output Block The Analog Output Block (AOUT) provides the control strategy with output capability for a single analog value directed to any Fieldbus Module (FBM) or Field interface Card (FIC) capable of driving analog outputs. The block supports Auto/Manual control, signal conditioning, and output balancing. Basic Operation The AOUT block obtains its input from the Measurement (MEAS) parameter. This input is optionally scaled using the Measurement Scalar (MSCALE). The scaled value is then modified by the addition of a reset balance term which is initialized on transition from a last good value condition of MEAS or closure of the cascade. After the resulting value is clamped by the operational limits High Output Limit (HOLIM) and Low Output Limit (LOLIM), it is available to the control strategy in Output (OUT). The value of OUT may, optionally, be subjected to linear signal conditioning based on the configured value of Signal Conditioning Output (SCO), with the result stored in Raw Count (RAWC). the value is transmitted to the specified analog output point. Features Fieldbus Module option to permit configuration of AOUT blocks without FBM or FBC connections (output only to control strategy). Output to any FBM or FBC driving 0 to 20 mA or 0 to 10 V dc analog outputs. Gain and offset scaling of the output. Reset balance action with specifiable time constant. Output clamping between selectable operational limits. Selectable linear signal conditioning of the output. Air-to-Close option to invert the sense of the output for use with air-to-close valves. Raw Count output to display the output after signal conditioning. Supervisory Control option for driving the block input from an external supervisory application. Parameters to allow flexible choice of block action in case of supervisory control fallback. Error Propagation option to permit non-standard conditions of the measurement or bias inputs to be reflected as an error status of the output. Measurement Error option to permit selection of the conditions under which the last good value of the measurement is retained. Bias Error option to perform the same function for the bias term. Manual/Auto mode for disconnecting the control scheme from the output, for simulation and checkout purposes. Optional output clamping when in Manual. Manual if Failsafe option to force the block into Manual whenever a transition into Failsafe occurs. Manual if Bad option to force the block into Manual whenever the measurement or bias input has bad status, or the FBM or FBC is bad. Bias Tracking option to cause the bias value to track changes in the output by back calculation, when the block is in Manual The Primary Block option enables the block, when in a cascaded configuration, to initialize without bumping the process. Bad Alarm option to permit Bad alarm generation. Parameters Block Linkage Linkage between blocks and FBM’s. Linkage between blocks and other blocks.