UNIVERSITY COLLEGE OF ENGINEERING
RAJASTHAN TECHNICAL UNIVERSITY, KOTA
Presentation On:
Practical Training Report:
"Kota Super Thermal Power Station"
Presented To : Submitted By :
Dr. Mithilesh Kumar Sir Narendra Kumar Gurjar (19/397)
Dr. M.L. Meena Sir B.Tech , ECE , Semester- VII
ACKNOWLEDGMENT
It is a matter of great pleasure and privilege for me to present this report of
60 days on the basis of practical knowledge gained by me during practical
training at KOTA SUPER THERMAL POWER STATION (K.S.T.P.S), Kota
(Rajasthan) during session 2022-2023.
I with full pleasure converge my heartiest gratitude to professor
Dr.Mithilesh Kumar Sir and Dr. M.L. Meena Sir (Dept. of Electronics &
Comm. Engineering, RTU Kota) for providing students an opportunity to
experience the practical aspect of technology in an organization.
I am also grateful to Er. Mr. Tarun Khatri Sir for his support and guidance
through his cutting edge practical knowledge of 'Control and
Instrumentation'.
Narendra Kumar Gurjar
(19EUCEC035)
CERTIFICATE :
INDEX
S.NO. TOPICS
1. Acknowledgment
2. Certificate
3. Introduction & Installed Capacity
4. Main Components of the Plant
5. Working Principle and Layout of Plant
6. Coal Handling Plant
7. Boiler, Turbine, Economizer, Generator
8. Water treatment Plant
9. Ash Handling Plant
10. Control and Instrumentation Room
INTRODUCTION
Kota Super Thermal Power
Station is the first coal based
Electricity Generating Power Plant
in Rajasthan.
It was established in 1983, located
on the left bank of Chambal River
at the upstream of Kota Barrage.
At present the total installed
generation capacity of KSTPS is
1240 MW.
There are 7 units which were
installed in 5 different stages.
INSTALLED CAPACITY
STAGE UNIT INSTALLED DATE OF STATUS
NUMBER CAPACITY COMMISIONING
1 110 MW January, 1983 Running
STAGE 1
2 110 MW July, 1983 Running
3 210 MW September, 1988 Running
STAGE 2
4 210 MW May, 1989 Running
STAGE 3 5 210 MW March, 1994 Running
STAGE 4 6 195 MW July, 2003 Running
STAGE 5 7 195 MW May, 2009 Running
MAIN PARTS OF A THERMAL
POWER PLANT
Principle
Layout
Coal Handling Plant
Boiler
Steam Turbine
Super Heater
Economizer
Generator
Water Treatment Plant
Ash Handling Plant
Control Room
WORKING PRINCIPLE
TECHNICAL LAYOUT
COAL HANDLING PLANT
Coal handling Plant Section
Wagon Unloading System
Crushing System
Conveying System
WAGON UNLOADING SYSTEM
Unload the coal from
wagon to hopper with
the help of wagon
tripler.
Hopper allows to pass
coal pieces < 200 mm.
From hopper, coal fall
on vibrator which is
supported by roller.
CRUSHING SYSTEM
C r u s h e r H o u s e : It
consists of crushers
which are used to crush
the coal to 20mm size.
Tw o Ty p e s :
1. Primary Crusher
(i) Rail Crusher
(ii) Rotary Breaker
2.Secondary Crusher
CONVEYING SYSTEM
Belts are used to convey
coal from coal handling
plant to furnace.
Specifications :-
• Belt Width : 1400 mm
• Speed : 2.2 m/sec
• Total install power : 360kw
• Capacity : 1350/750 ton/hr
• No. of Conveyors : 65 (present)
BOILER
It is a closed vessel in which water under
pressure is converted into steam.
Hot water or steam used to transfer heat to a
process.
K.S.T.P.S uses Bituminous Coal.
A boiler is always designed
to absorb maximum amount
of heat released in process of
combustion.
Furnace:- It is primary part
of boiler where the fuel is
burnt to liberate the heat
energy.
STEAM TURBINE
KINETIC MECHANICAL
ENERGY ENERGY
It is a machine in which
a shaft is rotated steadily
by reaction of steam, air
upon blades of a wheel.
When Steam is used then
it is called steam turbine.
It works on Modified
Rankine cycle.
SUPER HEATER
Super heater consists group of tubes.
The tubes are heated by the heat of combustion gases during their
passage from furnace to chimney, so the temperature increased.
Super heater remove the moisture from the steam leaving from the
boiler tubes.
ECONOMIZER
Economizer is a device which recover
the heat from the flue gases on their way
to chimney.
It increases the 10-12% efficiency of the
plant.
GENERATOR
MECHANICAL ELECTRICAL
ENERGY ENERGY
An electrical generator is a
machine which converts
mechanical energy into
electrical energy through
electro mechanical energy
conversion.
The generator is driven by
directly coupled steam turbine
at a speed of 3000 r.p.m.
WATER TREATMENT PLANT
Pressure filter removes
undisclosed impurities from raw
water.
Carbon filter removes excess
chlorine from clarified water.
D.M. plant removes dissolved
impurities from clarified water.
D.M. water must be in the ratio of
1:8
Conductivity , pH & silica content
of this water must be checked time
to time.
ASH HANDLING PLANT
It can be subdivided into 3 sub plants :-
Ash Disposal and
Fuel and Ash Plant Air and Gas Plant
Dust Collection
In thermal plants 25% is
furnace bottom ash and 75% is
pulverized fuel ash.
Electrostatic Precipitator is
used in ash handling plant to
remove fly ash.
ASH HANDLING
CONTROL AND INSTRUMENTATION
Thermocouple: A thermocouple Pressure Measurement : The U-Tube
is a device for measuring or Manometer: Liquid contained in a
temperature. It comprises two tube bend in the form of a U will
dissimilar metallic wires joined respond to a difference in pressure
together to form a junction. across the two limbs. A glass tube of
When the junction is heated or uniform cross-sectional-area is bent to
cooled, a small voltage is form a U and partly filled with a
generated in the electrical circuit liquid of known density 'd' p.s.l.
of the thermocouple which can
be measured, and this
corresponds to temperature.
CONTROL SYSTEM
Automation system is a microprocessor based intelligent
multiplexing system.
This system, designed on a modular basis, allows tightening
the scope of control hardware to the particular control
strategy and operating requirements of the process.
Regardless of the type and extent of process to control, pro-
control-13/42 provides system uniformity and integrity for:
Signal conditioning and Transmission
Modulating controls
Individual and process protection
Overall main-process interface
CONTROL ROOM
THANK
YOU !
