Example Value Stream Map

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Company name Project Project # Revision #

Current/Future? Charted by Date

Process . . .
INFORMATION FLOW

Production Control 30 days


6 weeks forecast
Local Steel forecast Land Steel
Company Assembly
Daily
Supply rate = 18,400 pc/month
Weekly order
Supply mix = email 20
20 2 shifts
20
Shift pattern = Tray = 20 pieces

Daily Coil
OXOX
1 X day
3 20
MATERIAL FLOW

Stamping Tote Welding + 20 Shipping


Assembly
EPE = 1 shift Takt time = 60 sec
C/O < 10 mins C/O = 0 mins
Uptime = 85% Uptime = 100%
total work content
NAT = 27,600 sec 2 shifts = 168 seconds
TIMELINE

1.5 days 1 day 2 days NVA=4.5 days


1 second 168 seconds VA=169 sec

Source: Learning to See – Value Stream Mapping to Add Value and Eliminate Muda, Mike Rother and John Shook

www.citoolkit.com

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