TOTAL QUALITY MANAGEMENT Prelim

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TOTAL

QUALITY
MANAGEMENT
WHAT IS TOTAL
QUALITY
MANAGEMENT?
TOTAL QUALITY
MANAGEMENT
is the continual process of detecting and
reducing or eliminating errors in
manufacturing, streamlining supply chain
management, improving the customer
experience, and ensuring that employees
are up to speed with training.
Important Principles of
Total Quality
Management
Quality can and must be managed
 Many companies have wallowed in a repetitive
cycle of chaos and customer complaints. They
believe that their operations are simply too large to
effectively manage the level of quality. The first
step in the TQM process, then, is to realize there is
a problem and that it can be controlled.
Processes, not people, are the problem

Ifyour process is causing problems, it won’t


matter how many times you hire new
employees or how many training sessions
you put them through. Correct the process
and then train your people on these new
procedures.
Don’t treat symptoms, look for the cure

If you just patch over the underlying


problems in the process, you will never be
able to fully reach your potential. If, for
example, your shipping department is falling
behind, you may find that it is because of
holdups in manufacturing. Go for the source
to correct the problem.
Every employee is responsible for quality

 Everyone in the company, from the workers on the


line to the upper management, must realize that
they have an important part to play in ensuring
high levels of quality in their products and
services. Everyone has a customer to delight, and
they must all step up and take responsibility for
them.
Quality must be measurable
A quality management system is only effective
when you can quantify the results. You need to see
how the process is implemented and if it is having
the desired effect. This will help you set your goals
for the future and ensure that every department is
working toward the same result.
Quality improvements must be continuous

 Total Quality Management is not something that


can be done once and then forgotten. It’s not a
management “phase” that will end after a problem
has been corrected. Real improvements must occur
frequently and continually in order to increase
customer satisfaction and loyalty.
Quality is a long-term investment

 Quality management is not a quick fix. You can


purchase QMS software that will help you get
things started, but you should understand that real
results won’t occur immediately. TQM is a long-
term investment, and it is designed to help you find
long-term success.
This is accomplished with
a laser-focus on the
principles of TQM:
Customer first
TQM’s first and foremost pillar of success is
an unwavering focus on the customer’s
experience in all interactions with the
organization. From first contact through
purchase and continued support, the customer
should always be the main priority.
Employee ownership
TQM requires the involvement of every team
member to ensure that complete quality
control is offered at every level. TQM doesn’t
focus on a single department because the goal
is to provide customers with a great
experience from every level of the
organization.
Process-based
TQM focuses on the creation and
implementation of processes that provide
organizations with the ability to find success
and repeat it. Quantifying success and
defining the steps taken to get there are
essential for successful implementation of
TQM.
System integration
TQM strategies revolve around leveraging
every asset available to the company. This is
best achieved through system integrations
that combine disparate parts of the
organization into a single, well-oiled machine
working in complete synergy.
Communication
TQM requires every team member to be at
their best and to function as a value-adding
member of that team. This means
communication and transparency is a core
tenet of successful TQM practices.
Data-driven
TQM doesn’t employ guesswork. Instead,
data is leveraged for the improvement of the
organization and decisions are made based on
quantifiable facts.
Constant improvement
TQM isn’t a one and done process. Perfection
is impossible, so it must always be pursued to
get the organization as close as possible to it.
Five Basic
Principles Of TQM
Quality Oriented
The mission and vision of the
organization must be balanced with its
own needs and of the citizens. The
leadership must have a political will to
establish policies that are supportive of
TQM.
Customer Focused
One of the goals of TQM is to ensure
that you meet and exceed customer’s
satisfaction. In defining its processes and
functions, the organization must always
consider its customers’ point of view.
Total Employment Involvement
 Top management support is imperative and is
pivotal in the implementation of TQM. In addition,
the role of the employees in TQM is very different
from the traditional view. TQM employees are
empowered to make decisions, and their
suggestions and contributions are highly valued by
the management.
Continuous Process Improvement
 TQM revolves around the philosophy of never
ending improvement. Since the customers’
expectations are always changing, there is a need
to always improve results in all aspects of work, to
harness the capabilities of the employees, and to
enhance processes and technology.
Performance Measures
An organization should manage its TQM
initiatives based on facts and not on gut
feelings. There must be an established
baseline to assess the results from
improvement.
Essential requirements for
successful implementation
of TQM
Commitment
 Quality improvement (in all aspects) must be
everyone‘s job in the organization. An apparent
commitment from the top management, breaking
down the barriers for continuous quality
improvement and steps required to provide an
environment for changing attitudes must be
provided. Training and support for this should be
extended.
Culture
There should be proper training to effect the
changes in attitude and culture.
Continuous Improvement
Recognize improvement as a continuous
process, and not merely a one-off
program.
Customer Focus
Perfection in service with zero defects
and full satisfaction to the end-user
whether it’s internal or external.
Control
Ensure monitoring and control checks for any
deviation from the intended course of
implementation.
This is also referred to as the
Plan Do Check Act (PDCA)
cycle.
Planning Phase
 This phase is the most crucial phase of total quality
management. Under this phase, employees have to come
up with their respective queries and problems which need
to be addressed. The employees apprise the management
of different challenges which they are facing in their day
to day operations and also analyze the root cause of the
problem. They need to do the required research and collect
significant data which would help them find solutions to
all the problems.
Doing Phase

 In this phase, a solution for the identified problems


in the planning phase is developed by the
employees. Strategies are devised and
implemented to crack down the challenges faced
by employees. The efficiency and effectiveness of
solutions and strategies are also evaluated in this
stage.
Checking Phase

Under this phase, a comparison analysis of


before and after is done in order to assess the
effectiveness of the processes and measure
the results.
Acting Phase

This is the last phase of the cycle, in this


phase employees document their results and
prepare themselves to address other problems
THANK
YOU

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