Prestressed Concrete
Prestressed Concrete
Prestressed Concrete
ARCHITECTURE
Bachelor of Architecture
Structure Design-II (ART-314)
Er. Mohit Bajaj
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Prestressed Concrete
PRESTRESS
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2. Anchorage: A device generally used to enable the tendon to impart and
maintain prestress in concrete.
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3.Pre-tensioning: A method of prestressing concrete in which the
tendons are tensioned before the concrete is placed. In this method, the
concrete is introduced by bond between steel & concrete.
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Materials for prestress concrete members
Cement:
• Portland slag cement conforming to IS455. But the slag content should not be
more than 50%.
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Concrete
• Prestress concrete requires concrete, which has a high compressive strength
reasonably early age with comparatively higher tensile strength than ordinary
concrete.
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• The entrained air content shall be not less than 4 percent or more than 6 percent.
• Minimum cement content of 300 to 360 kg/m3 is prescribed for the durability
requirement.
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Steel
•High tensile steel , tendons , strands or cables The steel used in prestress shall be any one of the
following:-
• Higher the grade of concrete higher the bond strength which is vital in
pretensioned concrete, Also higher bearing strength which is vital in
post-tensioned concrete.
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History and development of prestress of PSC
• Strands: Two, three or seven wires are wound to form a prestressing strand.
• Bars: A tendon can be made up of a single steel bar. The diameter of a bar is
much larger than that of a wire.
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Bonded tendon
When there is adequate bond between the prestressing tendon and concrete, it is
called a bonded tendon. Pre- tensioned and grouted post-tensioned tendons are
bonded tendons.
Unbonded tendon
When there is no bond between the prestressing tendon and concrete, it is called
unbonded tendon. When grout is not applied after post-tensioning, the tendon is
an unbonded tendon.
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Stages of Loading
The analysis of prestressed members can be different for the different stages of
loading. The stages of loading are as follows.
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2) Intermediate: This includes the loads during transportation of the prestressed
members.
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Advantages of Prestressing
• Section remains uncracked under service loads
• Increase in durability
• Larger spans possible with prestressing (bridges, buildings with large column-free spaces)
• Larger spans possible with prestressing (bridges, buildings with large column-free spaces)
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Limitations of Prestressing
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Types of Prestressing
• External or internal prestressing
• Pre-tensioning or post-tensioning
• Linear prestressing
• Full, limited or partial prestressing
• Uniaxial, biaxial or multi-axial prestressing
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EXTERNAL OR INTERNAL PRESTRESSING
This classification is based on the location of the prestressing tendon with respect to the
concrete section.
External Prestressing
• When the prestressing is achieved by elements located outside the concrete, it is called
external prestressing. The tendons can lie outside the member (for example in I-girders
or walls) or inside the hollow space of a box girder. This technique is adopted in bridges
and strengthening of buildings. In the following figure, the box girder of a bridge is
prestressed with tendons that lie outside the concrete.
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Internal Prestressing
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PRE-TENSIONING AND POST-TENSIONING
This is the most important classification and is based on the sequence of casting the concrete and
Pre-tensioning: The tension is applied to the tendons before casting of the concrete. The pre
compression is transmitted from steel to concrete through bond over the transmission length near
the ends. The following figure shows manufactured pre-tensioned electric poles.
Post-tensioning: The tension is applied to the tendons (located in a duct) after hardening of the
concrete. The pre compression is transmitted from steel to concrete by the anchorage device (at
the end blocks). The following figure shows a post-tensioned box girder of a bridge.
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LINEAR OR CIRCULAR
PRESTRESSING
This classification is based on the shape of the member prestressed.
Linear Prestressing
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Circular pre stressing
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FULL, LIMITED OR PARTIAL PRESTRESSING
Based on the amount of prestressing force, three types of prestressing are defined.
Full Prestressing When the level of prestressing is such that no tensile stress is
allowed in concrete under service loads, it is called Full Prestressing (Type 1, as per IS:
1343 - 1980).
Limited Prestressing When the level of prestressing is such that the tensile stress
under service loads is within the cracking stress of concrete, it is called Limited
Prestressing (Type 2).
Partial Prestressing When the level of prestressing is such that under tensile stresses
due to service loads, the crack width is within the allowable limit, it is called Partial
Prestressing (Type 3). 36
UNIAXIAL, BIAXIAL OR MULTI-AXIAL PRESTRESSING
Uniaxial Prestressing : When the prestressing tendons are parallel to one axis, it
is called Uniaxial Prestressing. For example, longitudinal prestressing of beams.
Biaxial Prestressing :When there are prestressing tendons parallel to two axes, it
is called Biaxial Prestressing.
Multiaxial Prestressing: When the prestressing tendons are parallel to more than
two axes, it is called Multiaxial Prestressing. For example, prestressing of domes.
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Source of Prestressing Force
• Hydraulic Prestressing
• Electrical Prestressing
• Mechanical Prestressing
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FORCE HYDRAULIC PRESTRESSING
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MECHANICAL PRESTRESSING
• In this type of prestressing, the devices includes weights with
or without lever transmission, geared transmission in
conjunction with pulley blocks, screw jacks with or without
gear drives and wire-winding machines. This type of
prestressing is adopted for mass scale production.
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ELECTRICAL PRESTRESSING
• In this type of prestressing, the steel wires are electrically heated and
anchored before placing concrete in the moulds. This type of
prestressing is also known as thermoelectric prestressing.
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Differences of Prestressed Concrte Over
Reinforced Concrete
• In prestress concrete member steel plays active role. The stress in steel
prevails whether external load is there or not. But in R.C.C., steel
plays a passive role. The stress in steel in R.C.C members depends
upon the external loads. i.e., no external load, no stress in steel.
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• In prestress concrete the stresses in steel is almost constant where as in R.C.C
the stress in steel is variable with the lever arm.
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Analysis of Prestress Member
Basic assumption:
3. A plane section before bending is assumed to remain plane even after bending,
which implies a linear strain distribution across the depth of the member
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Concentric tendon
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Eccentric tendon
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Analysis at Transfer and at Service
• Based on stress concept.
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Based on Stress Concept
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Based on Force Concept
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Based on Load Balancing Concept
a) For a Parabolic Tendon
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NUMERICAL PROBLEM 1
• A simply supported prestressed concrete beam of rectangular cross-
section 400 mm × 600 mm is loaded with a total uniformly distributed
load of 256 KN over a span of 6m. Sketch the distribution of stresses
at mid- span and end sections if the prestressing force is 1920 KN and
the tendon is (a) concentric (b) eccentric, located at 200 mm above the
bottom fibre.
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SOLUTION
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NUMERICAL PROBLEM 2
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SOLUTION
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Numerical Problem 3 (Time 30 Minutes)
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Numerical Problem 2
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Solution
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NUMERICAL PROBLEM 4
• A simply supported prestressed concrete beam of rectangular cross-
section 400 mm × 600 mm is loaded with a total uniformly distributed
load of 256 KN over a span of 6m. Sketch the distribution of stresses
at mid- span and end sections if the prestressing force is 1920 KN and
the tendon is (a) concentric (b) eccentric, located at 200 mm above the
bottom fibre. Use Principle of internal resisting Couple.
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SOLUTION
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SOLUTION
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NUMERICAL PROBLEM 6
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SOLUTION
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NUMERICAL PROBLEM 7
• A simply supported prestressed concrete beam of rectangular cross-
section 250 mm × 450 mm is loaded with a total uniformly distributed
load of 296 KN over a span of 8m. Sketch the distribution of stresses
at mid- span and end sections if the prestressing force is 2560 KN and
the tendon is (a) concentric (b) eccentric, located at 180 mm above the
bottom fibre.
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SOLUTION
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SURPRISE
TEST
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SURPRISE TEST, TIME : 40 Minutes
• Design a circular ring beam 500 mm * 1200 mm supported on six columns,
carrying a u.d.l of 150 KN/m inclusive of its own weight. The six columns are
equally spaced and placed on a circle of diameter 8.5 m. Use M 20 concrete and
Fe 415 grade reinforcement.
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SOLUTION
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SOLUTION
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NUMERICAL PROBLEM 9
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SOLUTION
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LOSSES OF PRESTRESS
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Numerical Problem 8
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LOSSES IN PRESTRESSED CONCRETE
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Loss of prestress is classified into two types
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PRETENSIONING
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POST TENSIONING
1. No loss due to elastic deformation if all the wires are simultaneously tensioned. If the
bars are successively tensioned, there will be loss of prestress due to elastic
deformation of concrete
2. Relaxation of stress in steel.
3. Shrinkage of concrete.
4. Creep of concrete.
5. Friction.
6. Anchorage slip. In addition there may be losses due to sudden change in temperature
especially in steam curing of pretensioned units.
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Immediate Losses include
• Elastic Shortening of Concrete
• When the prestress is applied to the concrete, an elastic shortening of
concrete takes place. This results in an equal and simultaneous
shortening of the prestressing steel. Mathematically, loss due to elastic
deformation
• ∆σ = m.fc Where,
• m = modular ratio = (Es /Ec )
• f c = Prestress in concrete at the level of steel. F1+ F2
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LOSS DUE TO ANCHORAGE SLIP
In most tensioning systems, when the cable is tensioned and the jack is
released to transfer prestress to concert, the friction wedges employed to
grip the wires, slip over a small distance before the wires are finally
housed between the wedges. The magnitude of slip depends upon the
type of wedge.
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LOSS DUE TO ANCHORAGE SLIP
δ = slip of anchorage, mm
L = length of cable, mm
% loss is higher for short members than for comparatively longer ones
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FRICTION LOSS IN POST TENSIONED
MEMBERS
This loss occurs only in the post tensioned members. There are small
frictional losses in the jacking equipment. The friction between tendons and
surrounding materials is not small and may be considered partly a length
effect (wobble effect) and partly a curvature effect. In straight lengths it
occurs due to wobble effect, and in curved lengths, it occurs due to curvature
and wobble effect.
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Po = Prestressing force at the jacking end.
µ = Coefficient of friction between cable and duct (0.25 to 0.55)
α = The cumulative angle in radians through which the tangent to the cable
profile has turned between any two point under consideration.
K = Friction coefficient for wave effect (15 х 10 ^ –4 to 50 х 10^ –4).
e = 2.7183. also
Px= Po[1-(µα + Kx)
Loss of prestressing force, ∆P = Po (µ α + Kx)
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LOSS DUE TO CREEP OF CONCRETE
Creep is the property of concrete by which it continuous to deform with time under
sustained loads at unit stresses with in the accepted elastic range. This in elastic
deformation increases at a decreasing rate during the time of loading and its total
magnitude maybe several times as large as the short term elastic deformation.
• The strain due to creep vary with the magnitude of stress.
• It is a time dependent phenomenon. Creep of concrete results in loss in steel stress. Loss
of stress due to creep can be calculated by the following two methods
(a)Ultimate creep strain method
(b)Creep coefficient method
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RELAXATION OF PRE-STRESSING STEEL
• Relaxation is assumed to mean the loss of stress in steel under nearly constant
strain at constant temperature. It is similar to creep of concrete. Loss due to
relaxation varies widely for different steels and the steel manufacturers based on
test data may supply its magnitude. This loss is generally of the order of 2 to 8% of
the initial stress. This is generally - 1000 hours of referred to at loading at 27o C
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NUMERICAL PROBLEM 10
• A post tensioned prestress concrete beam of 30 m span is subjected to
a transfer prestress force of 2500 KN at 28 Days strength. The profile
of the cable is parabolic with maximum eccentricity of 200 mm at mid
span. Determine the loss of prestress. The beam has a cross section of
500 mm × 800 mm, and is prestressed with 9 cables, each cable
consisting of 12 wires of 5 mm diameter. Take Es= 2.1 × 10^5 N/mm2
and Ec=3.5 × 10^5 N/mm2. One cable is tensioned at a time.
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SOLUTION
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NUMERICAL PROBLEM 11 (Time: 30 Minutes)
• A post tensioned prestress concrete beam of 30 m span is subjected to
a transfer prestress force of 2800 KN at 28 Days strength. The profile
of the cable is parabolic with maximum eccentricity of 260 mm at mid
span. Determine the loss of prestress. The beam has a cross section of
550 mm × 900 mm, and is prestressed with 10 cables, each cable
consisting of 12 wires of 6 mm diameter. Take Es= 2.1 × 10^5 N/mm2
and Ec=3.5 × 10^5 N/mm2. One cable is tensioned at a time.
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ADVANTAGES OF PRESTRESSED CONCRETE
Followings are the advantages of prestressed concrete:
• Thinner slabs, that are important for high rise building as with the same amount of cost, it can construct
• Because of fewer joints, maintenance cost also becomes reduced during the design life as joints are the
• It resists stresses are higher than normal RCC structures and is free from cracks.
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DISADVANTAGES OF PRESTRESSED CONCRETE
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PRESTRESSING SYSTEMS
• Lee-Mccall system
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MAGNEL BLATON SYSTEM
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GIFFORD UDALL SYSTEM
• This is earliest method in this method the wires are stressed and
anchored one by one in separate cylinder using small wedging grips
called Udall grips. Each grip consists of two half cones. The bearing
plate bears against a thrust ring which is cast into the concrete. The
duct end is encircled by a helix. Anchorages are supplied to suit the
cables of 2, 4, 6 and 12 wires.
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C.C.L. STANDARD SYSTEM
• This is the anchor system where the wires are tensioned individually. As many wires
as may be required (not exceeding 12) are used in a circular cable. The size of the
duct depends on the number of wires – mm diameter for 8 wires - cable and 50 mm
diameter for 12 wires cables. An interval of 600 mm spacers are provided to keep the
wires separated and to prevent the outer wires from touching the sheathing. This not
only reduces the friction but also allows satisfactory grouting. A special C.C.L.
anchor grip is used to anchor each wire separately. The anchor grip consists of steel
wedges which fit the over the wire and are recommended in a steel barrel having a
tapered hole.
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LEE-MCCALL SYSTEM
• This is a system in which high tensile alloy steel bars are used as the
prestressing tendons. These bars are provided in 22 mm, 25 mm, 28
mm and 30 mm diameter and in lengths up to 20 meters. The
anchoring of the bars is done by screwing special threaded nuts. The
nuts bear against a distribution plate provided at the end of the beam.
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Principles of Mechanics
The analysis involves three principles of mechanics.
• Equilibrium of internal forces with the external loads. The compression in concrete
(C) is equal to the tension in the tendon (T). The couple of C and T are equal to the
moment due to external loads.
• Compatibility of the strains in concrete and in steel for bonded tendons. The
formulation also involves the first assumption of plane section remaining plane
after bending. For unbonded tendons, the compatibility is in terms of deformation.
• Constitutive relationships relating the stresses and the strains in the materials
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SURPRISE
TEST-II
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NUMERICAL PROBLEM 1(SURPRISE
TEST, TIME : 40 Minutes)
• A post tensioned prestress concrete beam of 28 m span is subjected to a
transfer prestress force of 2750 KN at 28 Days strength. The profile of the
cable is parabolic with maximum eccentricity of 220 mm at mid span.
Determine the loss of prestress. The beam has a cross section of 560 mm ×
850 mm, and is prestressed with 9 cables, each cable consisting of 16
wires of 5 mm diameter. Take Es= 2.3 × 10^5 N/mm2 and Ec=3.6 × 10^4
N/mm2. One cable is tensioned at a time.
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NUMERICAL PROBLEM 2(SURPRISE
TEST, TIME : 40 Minutes)
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SOLUTION
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NUMERICAL PROBLEM 11 (Time: 30
Minutes)
• A simply supported prestressed concrete beam of rectangular cross
section 510 mm × 720 mm, is prestressed by parabolic tendon with a
prestressing force of 2320 KN. If the parabolic profile of the tendon
has an eccentricity of 100 mm at the ends and 210 mm at mid-span.
Find the extreme fibre stresses by load balancing concept, if the beam
carries a udl of 70 KN/m. Take span= 8 m.
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SOLUTION
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REFERENCE
NilsonandWinter“DesignofConcreteStructures”,TataMcGrawHillPublis
hers
Pillai & Menon Reinforced Concrete Design, Oxford Publishers
P.C. Vergese “Limit State Design of Reinforced Concrete ”,PHI
Publishers
M.LGambhir“DesignofReinforcedConcreteTechnology”,PHIPublishers
A.K.Jain “Limit State Design of Reinforced Concrete”
Reinforced concrete structures I.C.Syal & A.K.Goel, S.Chand Publisher
VERSION1.0
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