IITD- EV

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Programme

23/05/19
– Created & Authored by Nabeha Azim & Danish
1
Khan
 What is an Electric Vehicle?
An Electric Vehicle (EV) is one that operates on an
electric motor, instead of an internal-combustion engine
that generates power by
burning a mix of fuel and gases.
 Global Market for EV industry

2025 2030 2040

10% of the global passenger 28% of global passenger 31% of the world’s passenger
vehicle sales estimated to be vehicle estimated to be cars will be electric with 500
electric. electric. million passenger EVs
estimated to be on the road.

01 02 03

Source: https://www.walleniuswilhelmsen.com/insights/an-outlook-for-the-electric-vehicle-market
Indian Market for EV Supply

Source: https://www.psmarketresearch.com/market-analysis/india-evse-market
 Employment Opportunities in the Electric Vehicles Industry

● In line with the growing adoption of electric vehicles, India is expected to have 30%
of the vehicles on its roads to be electric or hybrid electric vehicles by 2030.
● Currently India has about 23 crore vehicles. One third of the vehicles by 2030
could amount to about 10 crore vehicles.
● Electric mobility can thus create millions of local, green, and highly skilled jobs.
According to the estimate of the Ministry of Skill Development and Entrepreneurship,
the EV industry alone will create one crore jobs by 2030. For every direct job, there
will likely be five indirect jobs in the society - this takes the number of total
employment by the EV industry to about 5 crores.
 Job Fields & Roles
1) Scientific Research
● Need: To improve the performance of Electric Vehicles especially by improving battery, recharging technology, and materials.
● Knowledge / Skill Focus: Chemistry, and Material Sciences
● People on demand:
○ Chemical engineers
○ Materials engineers

2) Design and Development

● Need: To design, test, and integrate components such as engines, batteries, generators, and electric motors
● People on demand:
○ Chemical engineers
○ Electrical engineers
○ Electronics engineers, except computer
○ Industrial engineers
○ Materials engineers
○ Mechanical engineers
○ Mechanical engineering technicians
○ Mechanical drafters
○ Software developers, applications
○ Commercial and industrial designers
 Job Fields & Roles
3) Manufacturing
● Need: To manage specialized manufacturing processes including machine tool operations and assembly.
● Knowledge / Skill Focus: Machine Design, Industrial Production Design
● People on demand:
○ Electrical and electronic equipment assemblers
○ Electromechanical equipment assemblers
○ Engine and other machine assemblers
○ Team assemblers
○ Computer-controlled machine tool operators, metal and plastic
○ Machinists
○ Industrial production managers

4) Maintenance
● Need: To repair electric vehicles, and install electric vehicle components
● Knowledge / Skill Focus: Electrical System, Battery Systems
● People on demand:
○ Mechanics
○ Technicians

5) Infrastructure
● Need: To setup and maintain charging stations, lay power lines, and establishing grid connectivity
● Knowledge / Skill Focus: Electrical power-line installation and maintenance
● People on demand:
○ Powerline installers and repairers
○ Electricians
Programme Overview
 Programme Overview

Electric vehicles are considered to be an important step towards mitigating dependency on crude oil,
protecting the environment and improving transportation sustainability.
Many manufacturers have made major investments in electric automobile technology opening up
employment and growth opportunities for individuals with knowledge in the required field.
● The programme will provide a basic understanding of the -working of the storage devices
from a single cell to pack level, duty cycles led sizing of storage,
-basics of power electronics (the branch of electrical engineering that deals with the
processing of high voltages and currents to deliver power that supports a variety of
needs) required for interfacing devices with drivetrain(parts that provide power to
wheels)
 Programme Overview

● https://gomechanic.in/blog/car-drivetrain-explained/

● The programme content will also include various aspects of charging from device to
electrical grid level as well as an introduction to smart grids or V2G in case of electric
vehicles(https://www.youtube.com/watch?v=DbyceAkPiAU)
net metering and system integration. Thus the programme is designed to provide a
comprehensive view of the E-Vehicle Technology to individuals and working professionals.
The programme will help to cater for the training and development needs of industry 4.0
and enable the participants to build the required skill set, capabilities and knowledge in the
e-mobility domain.(https://www.ibm.com/in-en/topics/industry-4-0)
Explaining a Vehicle Drivetrain.
From Steam to Sensor: Historical context for Industry 4.0

First Industrial Revolution

Starting in the late 18th century in Britain, the First Industrial Revolution helped
enable mass production by using water and steam power instead of purely
human and animal power. Finished goods were built with machines rather than
painstakingly produced by hand.

Second Industrial Revolution

A century later, the Second Industrial Revolution introduced assembly lines and the
use of oil, gas and electric power. These new power sources, along with more
advanced communications via telephone and telegraph, brought mass
production and some degree of automation to manufacturing processes.
 From Steam to Sensor: Historical context for Industry 4.0

Third Industrial Revolution

The Third Industrial Revolution, which began in the middle of the 20th century, added computers,
advanced telecommunications and data analysis to manufacturing processes. The digitization of
factories began by embedding programmable logic controllers (PLCs) into machinery to help
automate some processes and collect and share data.

Fourth Industrial Revolution

We are now in the Fourth Industrial Revolution, also referred to as Industry 4.0. Characterized by
increasing automation and the employment of smart machines and smart factories, informed data
helps to produce goods more efficiently and productively across the value chain. Flexibility is
improved so that manufacturers can better meet customer demands using mass customization—
ultimately seeking to achieve efficiency with, in many cases, a lot size of one. By collecting more data
from the factory floor and combining that with other enterprise operational data, a smart factory can
achieve information transparency and better decisions.
 Who is this programme for?
Comprehensive overview of the people who aspire to work in EV industry.

• At entry level to get a thorough understanding of the fundamental principles behind the working of energy
storage devices and the interface with power electronics thereby understanding the new possibilities and
research directions.
• At mid and senior level to refresh the underpinning principles behind the energy storage technology and
relate it to future trends in the technology. Working professionals at all levels in
• Quality Control to get an exposure on the relation between the quality specifications and working
of the devices at the fundamental level
• Production, sales & support to understand the terminologies related to rating, sizing and
specifications of the relevant technologies such as energy storage devices, chargers, power electronic
components, and powertrain drives.
• Management and decision making roles to familiarise with the jargons related to E-Vehicle
technology and get a comprehensive view of the possibilities and limitations of fast changing
technologies in the E-Vehicle domain.
Past Participants Profile
 Content and Curriculum
Curriculum Duration: 6 Months
Total Exams: 3 ( Best of 2 will be considered)
Hours Weekly Time Commitment: 5-7 Hours
Project Work: In small groups; case study/literature search; flipped and peer learning

Module 1- Overview of Electric Vehicle

This module will provide the background and overview of the programme learning. It will
introduce the need for the electric vehicles, classification of the electric vehicles,
understanding electric drivetrain, etc.

● Outlook for EV and the Indian scenario

● Basic scheme of EV drivetrain
● Vehicle dynamics and concept of drive cycles
● Range of EV and EV battery trends
 Content and Curriculum

Module 2- Electrochemical Cells (These devices are capable of converting chemical energy
into electrical energy, or vice versa. Eg - tv remote cells)

This module is designed to provide a relevant and holistic view of the various terminologies
and fundamentals of any electrochemical device.
● Electrochemical cell and battery
● Type of batteries used in EV
● Other electrochemical storage relevant to EV: fuel cell, supercap, flow batteries \

Module 3- Battery Characteristics Module

Will cover the battery types relevant to EV, their key performance indicators and present state-
of-art as well as future direction.
Content and Curriculum

Module 4- Building of Battery Module

Module 5- Power Electronics Interface
 Content and Curriculum
Module 6- Charging Infrastructure
Module 7- Overview of Policies
This module will discuss various government policies relevant to electric vehicles.
● EV Indian scenario and future projections
● Total cost of ownership Indian
● EV policies

The various initiatives taken by the government to promote electric vehicles in India are as follow:
● 1. GST on the electric vehicles and the chargers/ charging stations has been reduced from 12% to 5% and from
18% to 5%, respectively.
● 2. A notification has been released by the Ministry of Power regarding charging infrastructure standards
permitting private charging at residences and offices.
● 3. Battery-operated vehicles will be given green license plates and be exempted from permit requirements,
announced by the Ministry of Road Transport & Highways (MoRTH).
● 4. A notification advising states to waive road tax on EVs has been issued by MoRTH, leading to a reduction in
the initial costs of EVs.
● 5. Model Building Bylaws 2016 was amended to establish charging stations and infrastructure in private and
commercial buildings by the Ministry of Housing & Urban Affairs (MoHUA).
Questions?