802d SL E01
802d SL E01
SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup
802D sl PCU
MCP
I/O Modules
SINAMICS
SMC 30
Sp
1PH7 Spindle
802D sl PCU
MCP
I/O Modules
SINAMICS
CNC Keyboard
Sp
YZ
1PH7 Spindle
MCP
I/O Modules
SINAMICS
Analog Drive
CNC Keyboard
SMC 30
Sp
TTL Encoder
DC or Induction motor
MCP
I/O Modules
SINAMICS
Analog Drive
CNC Keyboard
SMC 30
Sp
TTL Encoder
DC or Induction motor
Simple and space saving design Economic wiring Easy and fast start-up Easy PLC programming with display on board Single source supply and support Innovative system design Easy to operate Additional business potential by reaching new markets
802D sl PCU = Panel Control Unit of the SINUMERIK 802D solution line
The
hardware of the SINUMERIK 802D sl is just the operator panel one unit for NC, PLC, HMI, Drive controller and communication functions no customers assembly SINUMERIK 802D sl
Therefore the
offers optimized performance / product fit high quality and reliability easy start-up
DC power supply with wide input tolerances +20% / -15% protection IP65 panel control unit keyboards
Front
typical NC interfaces on board Ethernet RS 232C keyboard PROFIBUS Drive-CLIQ Handwheel NC-IOs (under preparation)
Additional option
slot for MCPA-module for connecting of 10V and MCP 802D sl (under preparation)
72 48
digital inputs (24V) digital outputs (24V, 0.25A) standard connectors for inputs
50pin
and outputs
Up
Communication via
Easy start-up
SINUMERIK 802D sl
Pre-configured system
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup
Standard
Start-up
data can be stored / retrieved on a standard CF-card easy data back-up fast series start-up Execution from external part programs
Technologies: turning and milling / drilling Up to 4 axes + 1 spindle or 3 axes + 1 spindle + 1 auxiliary Spindle with TRANSMIT / TRACYL as standard function Max. 4 axes simultaneous interpolation Up to 64 tools (128 for version pro), with tool life monitoring as std. 1 MB (10 MB for version pro) part program memory (>128 MB with CF card or other on the market available storage size >1 GB) CF card drive built-in in the front (complete backup, storage and execution of part programs possible from CF card) G-code of SIEMENS plus ISO dialect mode (G291) Rotary axis Polar coordinate programming Look ahead, 50 blocks (plus) 100 blocks (pro) Rigid tapping Frame concept (rot, trans, scale, mirror)
Hardware
Start-up
CNC HMI PLC Basic packages New Customer benefits Backup
For each tool a maximum cutting time and/or quantity of workpieces can be monitored now as standard function for plus/pro
When the pre-warning limit is reached a PLC alarm is generated When the setpoint limit is reached the tool will be blocked for next use
Display of actual status on CF-card and internal memory store Easy identification of variable programs One windows for convenient comparison Easy copy and paste function of programs
Overview Example
10.4 TFT flat color screen as standard 2 x 8 softkeys, 6 hotkeys for user areas G-Code programming with graphical cycle and blue-print programming (contour program) support
Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup
Quick and easy setting-up functions Pocket calculator, stop watch, part counter, spindle load meter Graphical program simulation with clear distinction between rapid and feed movements
Onboard help system Onboard ladder display Oscilloscope function for recording important diagnostic data 2 languages switcheable online
The SINUMERIK 802D offers more than 20 cycles for Turning, Milling and Drilling as standard
Significant programming assistance in case of missing geometrical data in your part drawing
Typical contour sections to select from E.g. contour section of circle / circle / circle with known start point, end point and radii but unknown location of center point of enclosed circle
Overview
S7-200 with ladder-programming Equivalent to CPU 224 Up to 6.000 steps, 0.1s / step 3072 flags, 40 timers (64 version pro), 32 counters (64 version pro), 64 user alarms Up to 216 inputs, 144 outputs 3 PP-modules possible
Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits
Enhanced PLC - NC communication Selection of part programs by PLC signal, with program list Easy program handling between CF-card and controller copy/paste PLC project completely stored in 802D sl Programming tool based on MicroWin, included on Toolbox-on-CD
Backup
Display of actual variable status Easy identification of variable usage by cross reference list Two windows for convenient comparison of subroutines For safety reasons editing of the PLC project is done on the PC
Basic packages
SINUMERIK 802D sl
Overview
Control units for the drives is now included in the NC Selection possible between:
Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup
plus / pro horizontal / vertical 802D/ 802D sl + MCPA from 1 till 3 pc in different components
SIZER available To much packages will confuse the customers to find out the right configuration For high quantity customer still packages are possible (>100)
CNC
Improved program processing speed Part programs execution from CF card Increased internal memory (version plus/pro) Increased number of look ahead blocks (version pro) Entire drive controller now located on PCU itself One PLC controlled axis (under preparation)
HMI
Local CF card can be plugged in or out in power on condition Local CF-card for program storage and start-up files RCS802 remote diagnosis/control for servicing (Option) Easy program handling by copy/paste functions Ethernet on board (full functionality under preparation) Faster PLC operating
PLC
Panel control unit combining HMI, NC, PLC and communication Drive control module is onboard the PCU Common CNC hardware and software for milling and for turning, as well as for feed axes and for spindle with the drives
Economic wiring
PROFIBUS link between CNC and I/Os DRIVE-CLiQ link to the power sections of the drive system SINAMICS
Ladder diagram, toolbox with standard programs library PLC program can be now saved in S7 format directly on CF card
CNC, drives, motors, I/Os and cabinet Global customer support network of SIEMENS
Advanced functions including look ahead, feed forward and jerk limit are standard Large and clearly readable color TFT display. With Drive-CLIQ communication wiring on Drives have reduced CF card for start-up and user data (part programs)
Easy to operate
Tool and workpiece set-up with graphical support Ready for automatic tool probing (tool eye, resp. table probe) Cycles for milling / turning and drilling with input screens Contour section programming and simulation are standard ISO dialect mode possible
Couple of languages for operator screens are standard, 2 languages onboard with fast switchover Global sales & service network of SIEMENS
SINAMICS drive
SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup
Compact assembly
Drive-CLiQ
of encoders connection
possible
No
need for Control modules. start-up with powerful STARTER machine data included in the NC possible
Easy
tool
Drive