Cat Dewaxing Process - Final

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PETROVIETNAM

PETROVIETNAM UNIVERSITY

CATALYTIC DEWAXING
PROCESSES

Members: Phan Trung Tiến


Nguyễn Chí Toàn
Phạm Xuân Trường
CONTENT

INTRODUCTION

01
02 PROCESSES

CATALYTIC
03
COMPARISION 04

2
INTRODUCTION
1.1 Wax Introduction

A mixture of n-paraffin has long


chain structure and high molecular
weights

Crystallize at ambient temperature

Figure 1: Wax in pipeline

Reduce fluidity of fluid

3
INTRODUCTION
1.2 Purpose of Dewaxing Processes

1 2 3
Remove Converting Obtain lower
high waxy normal pour point
molecular paraffins to products and
weight of more low temperature
desirable iso- properties
paraffin
paraffin
from the structure
lube stock

4
1.3 Feedstocks and Products

Deasphalte
d oils
Naphtha
Middle
Base
LPG
distillates
stock

Refining
oils

5
PROCESSES

BP
MLDP
Process

Chevron
Process

6
PROCESSES
2.1 British Petroleum process

Figure 2: BP catalytic dewaxing processes

7
PROCESSES
2.2 Mobil Lube Dewaxing Process

Figure 3: Mobil lube dewaxing processes

8
PROCESSES
2.3 Chevron Iso-dewaxing process

Figure 4: Chevron Iso-dewaxing process

9
PROCESSES

Table 1: Operating Conditions of Processes


PROCESSES
NAME UNITS
BP Mobil Chervon
Hydrogen partial pressure 140 to 210 20 to 210 35 to 170 bar
Temperesture 290 to 400 270 to 370 310 to 370 ℃
Liqiud space veclocity 0.5 to 5 0.5 to 5 0.3 to 1.5 Vol/vol/hr
Gas recycle rate 2000 to 5000 500 to 5000 Not disclosed Scf/bbl

Hydrogen comsumption appr. 350 100 to 200 100 to 500 Scf/bbl

 
Catalyst Pt Modernit ZSM-5 Zeolit (SAPO-11)

10
CATALYSTS

Figure 5: Reactant shape selectivity for Figure 6: Schematic of


zeolite catalysts channel structures within
ZSM-5 zeolite

11
CATALYSTS

Table 2: Comparison of ZSM-5 and Mordenite Dewaxing


  Feed ZSM-5 Pt Mordenite

Lube yield, weight % 0 77 64

Pour point, oC +35 -26 -26

Viscosity Index - 89.4 77.6

Composition, wt%

Paraffins 37 19 14

Napthenes 32 44 48

Aromatics 31 37 38

12
CATALYSTS

Figure 7: Coke yield versus shape selectivity for paraffin conversion

13
CATALYSTS

Figure 8: ZSM-5 (MLDW) catalyst aging rate.

14
CATALYSTS

Figure 9: ZSM-5 catalyst: relative rate constant for reaction of paraffins at


370°C
15
COMPARISION

Table 3: Comparison of Dewaxing Processes


  Solvent Catalytic Chevron
Dewaxing Dewaxing Iso-dewaxing

Pour point
-10oC to -15oC -10oC to -50oC -10oC to -50oC
By Products
Slack wax Gas + Naphtha Naphtha, Distillates

Capital expense
100% 60-80% 65-85%
Operating expense
100% 50-60% 55-65%

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COMPARISION

Table 4: Hydrocarbon Compositions of Feeds and Products in Solvent and


Catalytic Dewaxing
  Light Neutral Heavy Neutral Bright Stock

Feed SD CD Feed SD CD Feed SD CD

Weight percent

Paraffins 37 5.2 2.1 23 18 14 16 14 13

n-Paraffins 15 0.9 0.2 2.5 0 0 <0.2 - -

Mono-cycloparaffins 15.3 14.3 16.5 15 15 17 14 12 14

Poly-cycloparaffins 24.9 34 34.7 24 24 27 23 24 26

Aromatics 23 26.4 27.9 38 43 43 47 50 47

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COMPARED TO SOLVENT DEWAXING

Table 5: Comparison of MLDW and Solvent Dewaxing Yields

  Yield on Charge, vol %


Feed MLDP Solvent Dewaxing
Very light neutral 78 78
Light neutral 79 78
Heavy neutral 82 77
Bright stock 90 75

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REFERENCES

19
THANKS
FOR
LISTENING

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