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    Flexible Workpiece Carrier System: V. Vaira Manikandan

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    M Praveen
    The document describes a flexible workpiece carrier system consisting of modular lightweight elements that can be assembled for various workpieces and applications. The system includes Sortainers and Portainers for automatic and manual handling of workpieces. Sortainers provide positional accuracy and can be used with automation units like Portaflex, while Portainers allow for manual handling. The system aims to eliminate non-value-added operations and enable quality logistics through transparency, just-in-time production, and efficient transport and storage of workpieces.

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    Flexible Workpiece Carrier System: V. Vaira Manikandan

    Uploaded by

    M Praveen
    25 views24 pages
    The document describes a flexible workpiece carrier system consisting of modular lightweight elements that can be assembled for various workpieces and applications. The system includes Sortainers and Portainers for automatic and manual handling of workpieces. Sortainers provide positional accuracy and can be used with automation units like Portaflex, while Portainers allow for manual handling. The system aims to eliminate non-value-added operations and enable quality logistics through transparency, just-in-time production, and efficient transport and storage of workpieces.

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    05. FlexibleWorkpieceCarrierSystem

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    The document describes a flexible workpiece carrier system consisting of modular lightweight elements that can be assembled for various workpieces and applications. The system includes Sortainers and Portainers for automatic and manual handling of workpieces. Sortainers provide positional accuracy and can be used with automation units like Portaflex, while Portainers allow for manual handling. The system aims to eliminate non-value-added operations and enable quality logistics through transparency, just-in-time production, and efficient transport and storage of workpieces.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    25 views24 pages

    Flexible Workpiece Carrier System: V. Vaira Manikandan

    Uploaded by

    M Praveen
    The document describes a flexible workpiece carrier system consisting of modular lightweight elements that can be assembled for various workpieces and applications. The system includes Sortainers and Portainers for automatic and manual handling of workpieces. Sortainers provide positional accuracy and can be used with automation units like Portaflex, while Portainers allow for manual handling. The system aims to eliminate non-value-added operations and enable quality logistics through transparency, just-in-time production, and efficient transport and storage of workpieces.

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    © All Rights Reserved
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    of 24

    FLEXIBLE WORKPIECE

    CARRIER SYSTEM

    V. VAIRA MANIKANDAN
    PGTD
    NTTF,BANGALORE
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    ?
    WHAT IS

    FLEXIBLE WORKPIECE CARRIER


    SYSTEM

    IT CONSIST OF A SERIES OF
    LIGHTWEIGHT INDUVIDUAL ELEMENTS
    WHICH CAN BE ASSEMBLED IN A
    MODULAR SYSTEM FOR VARIOUS
    WORKPIECES AND APPLICATION NEEDS
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    GOAL :

    1. ELIMINATION OF NVA OPERATIONS

    2. QUALITY LOGISTICS
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    1. SORTAINER TRANSPORT
    2. UNITS
    PORTAINER

    1. PORTAFLEX AUTOMATION
    2. STAPOFLEX UNITS
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    SORTAINER
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    SORTAINER

    •AUTOMATIC HANDLING
    •TRANSPORTATION UNIT

    BLANK

    FINISHED PRODUCT
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    SORTAINER-CONSTRUCTION

    1. FLOOR FIXING FRAME


    2. BASE FRAME
    3. STACK
    4. HANDLE
    5. BOXES
    6. DIVIDERS
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    COMPONENTS

    STACK & STACK DIVIDER

    BOXES AND DIVIDERS

    BASE FRAME

    FLOOR FIXING FRAME


    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    BASE FRAME

    •BASE FOR STACKS


    •INCREASES COMPONENT DENSITY
    •CARRIES A OIL MAT
    •ENSURES CORRECT POSITIONING
    •MADE OF STEEL
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    STACK FRAME

    •TEN STANDARD HEIGHTS


    •INTERCHANGABILITY
    •POSITIONAL ACCURACY = +/- 0.3mm
    •AUTOMATIC OR MANUALLY FORKLIFTED
    •MADE OF STEEL
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    BOX & BOX HALVES

    •SOFT ALUMINIUM
    •BOLTED IN STACK FRAME (AT GIVEN
    NUMBEREDPOSITIONS )
    •SLOTS EQUISPACED (15mm) & NUMBERED
    •DIFFERENT SIZES
    •BOX HALF-A FLEXIBLE ALTERNATIVE
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    BOX DIVIDER

    •PUSHED IN THE SLOTS OF BOX


    •CONSTITUTES SMOOTH SIDE AND A SIDE
    WITH LEAF SPRING
    •PRECISE POSITIONING
    •DIFFERENT SIZES
    •TWO HALVES AND LEAF SPRING ON 2-SIDES
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    STACK DIVIDER

    •FIXED IN STACK FRAME SLOTS


    •FOR LENGTHIER COMPONENTS
    •USED IN THE ABSENCE OF BOX
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    SORTAINER-CHARECTERISTICS

    •AUTOMATIC HANDLING
    •POSITIONAL ACCURACY (SF FRAME)
    •STACKABLE USING INTERMEDIATE FRAME

    BLANK FINISHED PRODUCT


    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    PORTAINER

    •SIMILAR CONSTRUCTION OF SORTAINER


    •MANUAL HANDLING
    •NO POSITIONAL ACCURACY
    •STACKABLE USING INTERMEDIATE FRAME
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    SORTAINER-PORTAINER
    COMPARISION
    SORTAINER PORTAINER

    1.AUTOMATIC HANDLING MANUAL HANDLING


    2.POSITIONAL ACCURACY NOT REQUIRED
    3.MORE NO:OF STACK LIMITED
    FRAMES USED
    4.FORKLIFTS USED CASTER WHEELS
    5.BOXES BOLTED BOXES USING AL
    WIRES
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    ADDITIONAL COMPONENTS
    IN PORTAINER

    ALUMINIUM WIRE

    CASTER WHEELS

    PRISM BORDERS
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    AVAILABLE SIZES 400 X 600


    600 X 800
    800 X 1200mm
    MAX. LENGTH OF
    WORK PIECE = 1200 mm

    DIA RANGE = 50 ~ 380 mm

    WORKING LOAD 1200 Kg/TRANSPORT UNIT

    MAX TEMPERATURE 140 °C


    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    PORTAFLEX
    FUNCTION
    TAKES EACH STACK
    FRAME OF SORTAINER
    TO THE WORKING
    AREA OF GRIP ARM
    SIZES OF SORTAINER
    FOR PORTAFLEX
    400 X 600
    600 X 800
    SIZES OF SORTAINER
    FOR STAPOFLEX
    800 X 1200
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    ADVANTAGES
     TRANSPARENCY
     JUST IN TIME
     LEAN PRODUCTION
     QUALITY TRANSPORT
     QUALITY STORAGE
     FAST RE-EQUIPEMENT
     EFFICIENT WASHING
     REDUCTION OF CYCLE TIME
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    CONCLUSION
    IF THE PRODUCT HAS TO MEET
    STRINGENT QUALITY STANDARDS, IT
    IS ESSENTIAL THAT PROPER CARE
    OF THE WORKPIECE TO BE TAKEN
    DURING THE ENTIRE MANUFACTURE,
    ASSEMBLY AND TRANSPORTATION
    PROCESS
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

    AKNOWLEDGEMENT

    •M/s 3-F CORPORATION,SWITZERLAND

    •MR. FRISCHKNECT

    •DR. N. RAMANI ,
    PRINCIPAL, NTTF, BANGALORE
    FLEXIBLE WORK PIECE CARRIER SYSTEM NTTF

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