CNC Questions

Questions on
CNC
Programming
Write a CNC part program for the given component using canned cycle. All dimensions in mm.
Consider following parameters during machining:
•Spindle speed during turning, drilling and threading operation is 2000, 1000 and 500 rpm,
respectively.
•Feed rate during rough and finish cycles in turning are 100 and 50 mm/min, respectively.
•The depth of cut during roughing operation is 0.5 mm and finishing allowance in both
directions is 0.1 mm.
•Feed rate in drilling cycle is 60 mm/min.
•The incremental depth of cut and tool retract distance in drilling are 0.5 and 1 mm,
respectively.
•The included angle of thread is 60°. No. of finishing passes are 5. Finishing allowance is 10
µm. Minimum and maximum depth of cut for threading is 50 and 100 µm, respectively.
Q (5)- Write a CNC part program of the given profile in Fig. 1 for its manufacturing on CNC Lathe. Consider following
parameters during machining: (15 Marks)
i. Tool pre-travel allowance is 2 mm.
ii. Spindle speed during turning and drilling operation are 1500 and 1000 rpm, respectively.
iii. Feed rate during roughing and finish operations in turning cycle are 120 and 60 mm/min, respectively.
iv. Feed rate in drilling is 50 mm/min.
iii. The workpiece has to face of 5 mm before other operation.
iv. The depth of cut during roughing is 0.5 mm and finishing allowance on X and Z is 0.1 mm.
v. The depth of cut and tool retract distance in drilling are 1 and 2 mm, respectively.
Write a CNC part program for the given component using canned cycle. All dimensions in mm.
Consider following parameters during machining:
•Spindle speed during turning, drilling and threading operation is 2000, 1000 and 500 rpm, respectively.
•Feed rate during rough and finish cycles in turning are 100 and 50 mm/min, respectively.
•The depth of cut during roughing operation is 0.5 mm and finishing allowance in both directions is 0.1
mm.
•Feed rate in drilling cycle is 60 mm/min.
•The incremental depth of cut and tool retract distance in drilling are 0.5 and 1 mm, respectively.
The included angle of thread is 60°. No. of finishing passes are 5. Finishing allowance is 10 µm.
Minimum and maximum depth of cut for threading is 50 and 100 µm, respectively.
Write a CNC part program for the given component in Figure 1(c) using canned cycle in absolute mode. All dimensions in
mm. Consider following parameters during machining:
● Spindle speed during turning, drilling and threading operation is 2000, 1000 and 500 rpm, respectively.
● Feed rate during rough and finish cycles in turning are 100 and 50 mm/min, respectively.
● The depth of cut during roughing operation is 0.5 mm and finishing allowance in both directions is 0.1 mm.
● Feed rate in drilling cycle is 60 mm/min.
● The incremental depth of cut and tool retract distance in drilling are 0.5 and 1 mm, respectively.
● The included angle of thread is 60°. No. of finishing passes are 5. Finishing allowance is 10 µm. Minimum and maximum depth of
cut for threading is 50 and 100 µm, respectively.
Write a CNC program for engraving the given dotted
profile (ABCDEFGHIJKA) in absolute mode. Use the
G21 G94
following data:
•Depth of profile is 5 mm. G91 G28 X0 Y0 Z0
•Diameter of the cutter is 2 mm. M06 T0101
•Cutting speed and feed rate are 0.52 m/s and 100 M03 S5000
mm/min. G00 G90 G54 X0 Y0
G00 G43 H1 Z20
G00 X60 Y30
G01 Z-5 F100
X130
G03 X170 Y70 R40
G01 X130
Y100
X170 Y140
X130 Y170
X60
G02 X30 Y140 R30
G01 X60 Y70
X30
X60 Y30
G00 Z100
M05
M30
profile in absolute mode. Use the following data:
•Depth of profile is 5 mm.
•Diameter of the cutter is 2 mm.
•Cutting speed and feed rate are 0.52 m/s and 100
mm/min.
profile in absolute mode. Use the following data:
•Cutting speed and feed rate are 0.52 m/s and 100
mm/min.
Write a CNC program for engraving the given dotted profile in absolute mode.
Use the following data:
•Cutting speed and feed rate are 0.52 m/s and 100 mm/min.
Hand Out
G00 X_ Z_ – Rapid transverse
G01 X_ Z_ F_– Linear motion with feed
G02 X_ Z_ R_F_– Tool movement in clockwise direction
G03 X_ Z_ R_F_– Tool movement in anti-clockwise direction
G20 – Inches mode
G21 – Metric mode
G28 U_ W_ – Go to machine home position in incremental
mode
G98 – Feed in mm/min
G99 – Feed in mm/rev
U – Incremental mode in X- axis
W – Incremental mode in Z- axis
X – Absolute mode in X- axis
Z – Absolute mode in Z- axis
Multiple turning cycle: G71 U_ R_
G71 P_ Q_ U_ W_ F_
Finishing cycle: G70 P_ Q_ F_
Drilling cycle: G74 R_
G74 X_ Z_ Q_ F_
Threading cycle: G76 P(m) (r) (a) Q_ R_
G76 X_ Z_ P_ Q_ F_
M03 – Spindle rotation in clockwise direction
M04 – Spindle rotation in anti-clockwise direction
M05 – Spindle stop
M06 – Tool change
M30 – Program Stop and Rewind

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