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    Seminar On Oxidation Resistant Coating

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    Manoj Iyengar
    The document discusses oxidation resistant coatings. It describes different coating techniques currently used like plating of corrosion resistant materials such as cadmium and chromium. It then discusses the need for new coating techniques due to environmental regulations restricting cadmium and issues with chromium. The document proposes using high velocity oxy-fuel spraying to apply stainless steel and nickel alloy coatings with lower porosity for better corrosion resistance. It evaluates coating properties like porosity and polarization resistance.

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    Seminar On Oxidation Resistant Coating

    Uploaded by

    Manoj Iyengar
    19 views18 pages
    The document discusses oxidation resistant coatings. It describes different coating techniques currently used like plating of corrosion resistant materials such as cadmium and chromium. It then discusses the need for new coating techniques due to environmental regulations restricting cadmium and issues with chromium. The document proposes using high velocity oxy-fuel spraying to apply stainless steel and nickel alloy coatings with lower porosity for better corrosion resistance. It evaluates coating properties like porosity and polarization resistance.

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    Seminar On

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    The document discusses oxidation resistant coatings. It describes different coating techniques currently used like plating of corrosion resistant materials such as cadmium and chromium. It then discusses the need for new coating techniques due to environmental regulations restricting cadmium and issues with chromium. The document proposes using high velocity oxy-fuel spraying to apply stainless steel and nickel alloy coatings with lower porosity for better corrosion resistance. It evaluates coating properties like porosity and polarization resistance.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    19 views18 pages

    Seminar On Oxidation Resistant Coating

    Uploaded by

    Manoj Iyengar
    The document discusses oxidation resistant coatings. It describes different coating techniques currently used like plating of corrosion resistant materials such as cadmium and chromium. It then discusses the need for new coating techniques due to environmental regulations restricting cadmium and issues with chromium. The document proposes using high velocity oxy-fuel spraying to apply stainless steel and nickel alloy coatings with lower porosity for better corrosion resistance. It evaluates coating properties like porosity and polarization resistance.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 18

    SEMINAR ON

    OXIDATION RESISTANT
    COATING

    Iyengar Manoj(08bme090)
    Mayank Mangal(08bme129)
    REDOX REACTIONS
    Redox reactions are all the chemical
    reactions in which atoms have their oxidation
    number(oxidation state)changed.
    Substances that have the ability to oxidize
    other substances are known as oxidizing
    agents. For example chemical elements or
    substances with elements in high oxidation
    numbers such as H2O2 or highly
    electronegative substance.
    Substances that have the ability to reduce
    other substances are known as reducing
    agents. For example electropositive
    substances like iron, sodium, magnesium.
     Oxidation of elemental iron to iron(III) oxide by
    oxygen which is commonly known as rusting
     4 Fe + 3 O2 → 2 Fe2O3
     The process of electroplating uses redox
    reactions to coat objects with a thin layer of a
    material, as in chrome plated automotive parts,
    silver plating cutlery, and gold-plated jewellery.
    Oxidation resistant coatings currently
    used
     Plating of corrosion resistant materials such as
    cadmium, chromium, gold.
     Rhenium (Re) based alloy coating for high
    temperature applications.
     Ceramics are also used in the design of corrosion
    resistance coatings.
    Need for coating techniques
     The cadmium plating has been widely used for
    corrosion protection of steel work pieces.
    However the environmental protection
    regulations have restricted the use of cadmium,
    which is considered to be toxic.
     The chromium-containing materials also need to
    be carefully handled to avoid the formation of
    chromate phase.
     High cost of other coating materials such as
    rhenium
     Highvelocity Oxy fuel technique.
    High density metal coating with little change in

    metal composition.
    sprayed particles with a supersonic speed over
    500 m/s with temperatures of 2000ºC by using
    gas shroud system.
     The spray material, AISI 316L stainless
    steel(SUS316L) and nickel base alloy, HastelloyC
    (HstC)
     High resistance of HstC against
    crevice and pitting corrosion in the
    presence of chloride.
     The feed stock powder of SUS316L and HstC
    were 25–53 µm in size.
    RESULTS
     theporosity of the coatings is inversely related to
    their oxygen content
     Theporosity increases with decrease in in flight
    velocity.
     Variation
    of porosity with in flight velocity by
    using a gas shroud system.
     The relationship between polarization resistance
    and porosity is shown in graph.
     The corrosion resistance is directly proportion to
    the polarization resistance.
    CONCLUSION
     Fabrication of denser and less-oxidized coatings
    required higher velocity and lower temperature
    of sprayed particles which is achieved using a
    gas shroud system.
     HastelloyC was a suitable material for HVOF
    spraying to form corrosion resistant coatings
    because of its high resistance against thermal
    oxidation as well as seawater corrosion.
    PROCEDURE USED FOR COATING
     The platinum aluminide coating is deposited
    electromechanically on to the titanium alloy IMI
    834.
     The platinum is first coated on to the substrate
    to a thickness of 5µm.
     Diffusion treatment at 700ºC for 2 hours under
    an argon atmosphere.
     Then aluminum is deposited over the platinum
    and diffusion treatment was done.
    RESULTS

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