CONTROLLER TRAINING

XC2003

Portable compressors - 2014

PORTABLE CONTROLLER TRAINING
Xc2003 - Content

 Controller Overview
 Basic Information
 Basic Operation
 Production Tools
– Firmware Upload
– Project file Upload

 Engineering Tools
– Creating Language Files
– Creating Parameter Files
– Creating Acess level keys

 Faultfinding
– Display
– CANto / CanRecorder
PORTABLE COMPRESSOR CONTROLLERS

Controller Overview
PORTABLE COMPRESSOR CONTROLLERS
Compressor Controller Family Overview

 Small Platform  Large Platform

– Oil Injected Screw compressors – Oil Injected Screw compressors
 Xc2003  Xc3003
 Xc4003
 Xc4003 OTX
 Xc4003 AXP
 Xc4003 OTX + AXP
– Oil Free Screw compressors
 Pc4003
– Booster Compressors
 Bc4003
PORTABLE COMPRESSOR CONTROLLERS
Compressor Controller Selection Table
OIL INJECTED OILFREE
DIESEL DRIVEN DIESEL
    DRIVEN
MECH. GOVERNOR ELECTR. GOVERNOR
       
   
1-STAGE 2-STAGE 1-STAGE 2-STAGE MECH. ELECTR.
        GOVERNOR GOVERNOR
   
Series 7   up to 3-STAGE up to 3-STAGE
   
ALL   Pc4003 Pc4003
Size 1  
No Controller
Xc2003
Xc2003
Size 1,5   Xc3003
Xc3003
Xc4003
Size 2
 
Xc4003 Boosters
(single axle)
DIESEL
Size 2 DRIVEN
 
(dual axle)    
MECH. ELECTR.
OiltroniX Machine   Xc4003 OTX GOVERNOR GOVERNOR
   
AirXpert Machine   Xc4003 AXP up to 12 cylinders up to 12 cylinders
   
OiltroniX + AirXpert
Machine
  Xc4003 OTX+AXP ALL   Bc4003 Bc4003
PORTABLE COMPRESSOR CONTROLLERS

Xc2003 - Basic Information

BASIC INFORMATION
Software
 Parameter File
– Created by Product companies
– With CANto
– Can be Uploaded with
 CANto
 USB stick

 Language File
– Created by Product Companies
– With GuiEditor
– Can be Uploaded with USB
 Firmware stick
– Created by Manufacturer
(Divisional responsability)
– Uploaded through USB port
BASIC INFORMATION
Software
PRODUCTION ENGINEERING
PARAMETERS

CANto

LANGUAGE

LANGUAGE
PARAMETERS

PARAMETERS
LANGUAGE

LANGUAGE
FIRMWARE

LANGUAGE FILE
GuiEditor

ACCESS KEY FILE

XAS 187 XAS 187 XAS 286
KeyMaster

FIRMWARE
XAS 286
…
PORTABLE COMPRESSOR CONTROLLERS

Xc2003 - Basic Operation

BASIC OPERATION
Buttons
START BUTTON 
This button will initiate the starting sequences if the controller is in Ready To Start Sequence, or will re-enter the normal running sequence
when in Cooldown Sequence.
STOP BUTTON 
This button will initiate the cooldown/stopping sequences if the controller is in normal running sequence.

LOAD BUTTON 
This button will: - initiate the Auto Load function when the controller is in normal running sequence, but not ready to be loaded.
- initiate the loading sequences when the controller is ready to be loaded.
- initiate the not loaded sequence when the controller is running in Loaded Sequence.

MEASUREMENTS VIEW BUTTON 

This button will enter the Measurements View when not already in the Measurements View, or when already in the Measurements View it
will enter the Main View.
SETTINGS VIEW BUTTON 
This button will enter the Settings View when not already in the Settings View, or when already in the Settings View it will enter the Main
View.

ALARMS VIEW BUTTON 

This button will enter the Alarms View when not already in the Alarms View, or when already in the Alarms View it will enter the Main View.

NAVIGATION BUTTONS 
These buttons are used to navigate through the display menu’s.

ENTER BUTTON 
Confirms/stores the selection/change.

BACK BUTTON 
Moves back one level or ignores the change.
BASIC OPERATION
MAIN VIEW
BASIC OPERATION
MEASUREMENTS VIEW – No Access Key
BASIC OPERATION
MEASUREMENTS VIEW – Service & Master Key
BASIC OPERATION
SETTINGS VIEW
BASIC OPERATION
SETTINGS VIEW – No Access Key
BASIC OPERATION
SETTINGS VIEW – Service & Master Key
BASIC OPERATION
ALARM VIEW
BASIC OPERATION
Icons (1)
DPF REGENERATION ICON 
High Exhaust System Temperature.
Means that the Diesel Particle Filter is being regenerated.
DPF REGENERATION ICON 
Diesel Particle Filter Regeneration Forced.
Means that there is a request to regenerate the DPF, which will be commenced as soon as all criteria to do so are met.
DPF REGENERATION ICON 
Diesel Particle Filter Regeneration Inhibited.
Means that the DPF regeneration is inhibited, even if all criteria to activate a regeneration are met. If the Xc controller has been powered
down, it will automatically go to automatic DPF regeneration again and disable the DPF Regeneration Inhibit.
OVERHAUL ICON 
Initial Overhaul required.

OVERHAUL ICON 
Minor Overhaul required.

OVERHAUL ICON 
Major Overhaul required.
AUTO LOAD ICON 
This icon will be shown if the Auto Load functionality is enabled, or by means of a parameter setting, or by means of pressing the load
button before the machine is ready to be loaded.

PRESET ICONS
Depending of which Pressure (and/or Flow) setting is active, the controller will show its dedicated icon.

OPERATION MODE ICONS 

Local Remote PC Control Automatic Block

Automatic Mode is active,

but the Auto Start and Auto Stop function are both inactive.
BASIC OPERATION
Icons (2)

ALARM ICON 
Active & not-acknowledged Shutdown Alarm.

ALARM ICON 
Active & not-acknowledged Non-Shutdown Alarm.

ALARM ICON 
Active & acknowledged Alarm.

FUELTANK ICON 
Running @ Internal Fueltank.
FUELTANK ICON 
Running @ Internal Fueltank & Fuelpump is energized.

FUELTANK ICON 
Running @ External Fueltank, but Internal Fueltank level is shown.

FUELTANK ICON 
Running @ External Fueltank, but Internal Fueltank level is shown & Fuelpump is energized.

OIL FILL ICON 

Oilpump is energized.
BASIC OPERATION
Exercise

 Change the Operation mode

– from “Local”
Did you know:
– to “Remote”
– to “Block” In “Remote PC” and “Automatic”
– to “Automatic” mode, the controller jumps back to
– to “Local” “Local” when powered down, to
avoid unintended starts.
 Change the language
– from “English”
– to “French”
– to “Chinese”
– to “Russian”
– to “English”

 Change the pressure setpoint (if applicable)

 Change the backlight strength
PORTABLE COMPRESSOR CONTROLLERS

Xc2003 - Production Tools

BASIC INFORMATION
Software
PRODUCTION ENGINEERING
PARAMETERS

CANto

LANGUAGE

LANGUAGE
PARAMETERS

PARAMETERS
LANGUAGE

LANGUAGE
FIRMWARE

LANGUAGE FILE
GuiEditor

ACCESS KEY FILE

XAS 187 XAS 187 XAS 286
KeyMaster

FIRMWARE
XAS 286
…
PRODUCTION TOOLS
Content

 Uploading Firmware
 Uploading Parameters & Language Files
 Production Tests
PRODUCTION TOOLS
Uploading Firmware

 Uploading Firmware
– Done through USB stick Step 1: Insert USB stick
– \\autoupd\EXE4038\<filename>.bin
Step 2: Power up controller
Step 3: Press LOAD for 1 second
Step 4: UPDATING
Step 5: Update Complete
PRODUCTION TOOLS
Uploading Parameters & Language Files Step 1: Insert USB stick
 Uploading Parameters & Language Files Step 2: Power up controller
– Done through USB stick
Step 3: Go to Settings
– Correct files on the USB stick
 Application = APP_PARS.BIN XAS 187 Step 4: Go to Production test menu
 Communication = CO_PARS.BIN
 Storage = STORAGE.BIN
Step 5: Select Update parameters
XAS 286
 Language = CONFIG2.gui Step 6: Select RESTORE
 Service Key = Xc2003.key …
PARAMETERS AND LANGUAGE
from USB
Step 7: Enter to accept or Cancel
Step 8: In Progress…
Step 9: Done
PRODUCTION TOOLS
Production Tests

 Production tests
– Started from the controller Step 1: Insert USB stick
– Service level USB stick
 Service Key = Xc2003.key
Step 2: Power up controller
Step 3: Go to Settings
Step 4: Go to Production test menu
Step 5: Select Production test
Step 6: Select test from list
PORTABLE COMPRESSOR CONTROLLERS

Xc2003 - Engineering Tools

BASIC INFORMATION
Software
PRODUCTION ENGINEERING
PARAMETERS

CANto

LANGUAGE

LANGUAGE
PARAMETERS

PARAMETERS
LANGUAGE

LANGUAGE
FIRMWARE

LANGUAGE FILE
GuiEditor

ACCESS KEY FILE

XAS 187 XAS 187 XAS 286
KeyMaster

FIRMWARE
XAS 286
…
ENGINEERING TOOLS
Content

 Connecting to Xc2003
 Making Language files
 Making Access Keys
 Making Parameter files
 Preparing USB stick(s) for production
ENGINEERING TOOLS
Connecting to Xc2003

 PEAK CAN to USB convertor

 Canto2 software (v2.8 and up)
ENGINEERING TOOLS
Making Language Files

 Language files can be retrieved from controller

– USB stick
– CANto

 Language Files can be edited GuiEditor

– Add languages
– Edit languages
– Save file on USB stick as CONFIG2.GUI

 Reuse translations from Xc3003-4003 as much as possible

– Translation effort already done
– Checked by Customer Centres around the world

 1 Translation file can be used for many (all) product variants.

ENGINEERING TOOLS
Making Access Keys

 Creating Access Keys in done in every Product Company locally

 Tools:
– KeyMaster
– KeyChecker

 Suggested to use USB key with AC partnumber 1626 6289 01

– Extended temperature range
 Can be used for logging also
– Unique Serial number

 Personal USB KEY + pincode is needed to run KeyMaster Program

 See Instruction
ENGINEERING TOOLS
Making Parameter Files

 Parameter files are made with CANto2

 Reference file can be obtained
– From controller => ASK ALL
– Opened from previous session

 Parameters can be found in “SDO Parameters” Tab

– Under CAN A they are grouped as in the controller
– Edited in side panel
– Fast edit:
 +/-
 CTRL + / -
 ALT + / -
 SHIFT + / -

 Suggestion to make Master file to keep track of all project files.

ENGINEERING TOOLS
Making Parameter Files

 Multiple parameter files can be opened and compared

 Edited parameters in CANto are sent to controller
 Temporary until Saved!
 Parameters need to be saved in controller to be able to create the files on the USB stick for
production
 Parameters in 7900 range define the I/O settings
– Unused I/O’s should be set to “DISABLED” rather then “NOT USED”

 Special attention to ECU communication parameters.

 Attention to keep similarities with Xc3003 & 4003 parameter settings.
ENGINEERING TOOLS
Preparing USB stick(s) for Production

 Prepare Xc2003 with all needed parameters  Empty key

and languages through CANto  Copy firmware to \\autoupd\EXE4038\<filename>.bin
 Take Empty key
 Make it Service/Master level with KeyMaster
 Plug in to USB port of controller wiring
 Use Service menu tools on the controller
display to generate Parameter files and
language file.

XAS 187

XAS 286
…
PORTABLE COMPRESSOR CONTROLLERS

Exercises
EXERCISES
Ambient temperature

 Step 1: Set up the Ambient temperature reading on the controller display

 Step 2: Set up an Ambient temperature low alarm when the temperature is below 20°C that
automatically disappears when the temperature is restored
 Step 3: Set up an Ambient temperature high alarm when the temperature goes above 25°C
 Step 4: set up an output for the ambient temperature high alarm (lamp)
 Step 5: Translate the ambient temperature alarm texts, and change the language on screen
 Step 6: Make a trending of the Ambient temperature
– USB
– CANto

 Step 7: Make a CAN recording and play-back the recorded data.

PORTABLE COMPRESSOR CONTROLLERS

Faultfinding (Under Construction)

PORTABLE COMPRESSOR CONTROLLERS

Project Files
PROJECT FILES
General

 Creating and maintaining project files need much attention and can be very time consuming.
 In Antwerp a Master document for the project files is maintained
– Project file Master document
– This document contains complied information of all units produced in Antwerp
 Inputs
 Outputs
 Views
 Parameter settings
 …

 Only works if it is kept up to date with every change that has to be made to new project file
 All Product Companies are responsible for creation and maintaining own project file
– Similar workflow as in Antwerp is strongly suggested
COMMITTED TO SUSTAINABLE PRODUCTIVITY

We stand by our responsibilities towards our customers,

towards the environment and the people around us.
We make performance stand the test of time. This is
what we call – Sustainable Productivity.