Forging and Press 1

Forging And Press
Working
Presented By
Sohan Jange
Darshan .S Patil
Sumedh .S Sonawane
1
SUBJECT OF INTREST
 INTRODUCTION TO FORGING
 CLASSIFICATION OF FORGING  INTRODUCTION TO PRESS WORK

 PRESS
Drop Forging  CLASSIFICTION OF PRESS
Press Forging  PRESS WORKING OPERATION
Open Die Forging Cutting Operation
Closed Die Forging Forming Operation
Upset Forging
 FORGING OPERATION
 FORGING TOOLS
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INTRODUCTION
Forging is process of plastically
deforming metal or alloy to a specific
shape by a compressive force exerted
at elevated temperature by some
external agency like
hammer,press,rolls,dies, or by an
upsetting machine.
Blots,nuts,nails,cams,crank,shaft,
connecting rods, axels etc. are
produce by forging.
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CLASSIFICATION OF
FORGING
Forging Process
Open die forging Closed die forgi
Hand Forging Power Forging Drop Forging Press Forging Upset Forg.
Power Hammer Press Forging

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Drop Forging
It is also callad as stamping. It consist of
spacial
type of hammer know as drop hammer.
Perfectly made steel dies are used for
forging.
The top parts of dies is rised by mechanical
links to a certain haights.
The heated metal placed accurately in the
bottom part of the die.
The top part of the die is then allowed to
fall suddenly.
This gives a high blow and complete the
workepiece in a single operation.
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Upsetting Forging
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Press Forging
Machine which work on pressure on preform forging process is known as forging
process
The material gets deform throughout its entire depth.
The squeezing action is produced by mechanical presses or hydraulic presses.
Both this type of presses make use impression dies to produced exact shape and size.
For small forging closed impression dies may be used , and for bigger forging all
cultivates are put into a single block.
Press forging may be open die or closed die forging.
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OPEN DIE
FORGING
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CLOSED DIE
FORGING
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Forging Operation
 Upsetting-
It is a forging operation where metal piece thickness or
Diameter increases and length of bar piece is reduced.
 Bending-
Bending operation is performed by hammering the metal
over the edge of anvil or in vice using metal blocks.
Metal may be bent to various shape without damage its
structure, shrape bend and curved bend may be
performed.
 Fullering-
Fullering is a primary forging operation where bar is
elongated between two fuller along its length.
It reduced the cross section of bar and lenthan of
projection of bar.
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Forging tools
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Introduction of press working
Press working is also termed as sheet metal working .
It may defined as a chipless manufacturing process by which various component are
made form metal sheet.
It involves the working of sheet between two dies .
In press working upper dies is called punch
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Press
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Classification of press
1) According to the source of power 5) According to type of work
 Mechanical press  Punching press
 Hydraulic press  Blanking press
2) According to number of slide  Drawing press
 Single slide press  Bending press
 Double slide press  Forming press
 Triple slide press  Embossing
3) According to mechanism of slide
 Crank shaft drive
 Cam drive
 Rack and pinion drive
 Toggle drive
 Knuckle drive
 Eccentric drive
4) According to the type of frame
 Open frame press
 Closed frame press
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Press operation
Press operation done on sheet metal classified into two type
 Cutting operation
 Forming operation
a) Cutting operation
1. Punching
2. Blanking
3. Notching
4. Lancing
5. shearing
b) Forming operation
1. Bending
2. Drawing
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a) Cutting operation
1) Punching-
Punching is operation of producing various shaped holes on sheet metal by punch and
die
here is hole is desired product and metal removed form the hole is waste material.
2) blanking-
It is a operation of cutting a flat shape form sheet metal
In this process removed out portion is the desired product and hole and metal left is a
waste material.
3) Notching-
Notching is a method, by which small shape or small portion of sheet metal is cut form
the edge.
4) Lancing-
It is a operation in which any shape or hole is partially cut and then one of its side is
bent downward.
5) shearing-
The operation involves applying two equal and opposite stress which exceed the
shear strength of material to be cut, hear the material is cut or separated by two
cutting edge.
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B) Forming operation
1) Bending-
In this operation ; the material is in the form of flat sheet or strip is uniformly
strained around a linear axis which lies in the neutral plane and perpendicular
it’s the length wise direction of sheet or metal.
2) Drawing-
This is a process of forming a flat work piece into a hallow shape by means of
a punch which cause the blank into a die cavity.
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Thank you
For your kind attention
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Forging And Press

 CLASSIFICATION OF FORGING  INTRODUCTION TO PRESS WORK

Open die forging Closed die forgi

Power Hammer Press Forging

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