Operation Route of Knitted Garments Finishing Process

Download as ppt, pdf, or txt
Download as ppt, pdf, or txt
You are on page 1of 12

Operation Route of Knitted

Garments Finishing Process


For
Operation Management

Commodities & Textile (Private) Limited


K.I.A. Karachi

Presented by:
Syed Fakhir Hasnain (BEM/896)
Operation Route of Knitted Garments Finishing
Process
 Stitching off-line is placed
on trolleys

 Stitched garments are


shifted to cropping /
excess thread trimming
area where machine-
based trimming is done

 Trimmed garments are


shifted to Steam-Pressing
room
Operation Route of Knitted Garments Finishing
Process
 Garments are carefully
pressed and stacked

 Pressed garments are


shifted to general
checking storage

 Garments are counted


and given to Checkers for
100% checking for
fabric,sewing and print
faults
Operation Route of Knitted Garments Finishing
Process
 Checking stations are
marked by sizes for a
quick size verification

 Based upon inspection,


garments are sub-divided
into fresh, alter , spot/stain
and reject categories and
placed separately

 Fresh garments are


moved forward in the form
of 30 Pcs/ bundle, Alter
pcs sent to sewing and
stain/spot garments are
sent for spot/stain
cleaning Section.
Operation Route of Knitted Garments Finishing
Process
 On the 30 pcs. Bundle of
fresh garments, an
approx. AQL2.5 is
employed, 7 pcs. are
checked at random, if 2
major faults are found, the
bundle is returned to the
related general checker.
Reports are maintained
and Checkers
performance is monitored.

 Fresh pieces are


forwarded to a designated
person who verifies the
garment size from care
label and main label.
Operation Route of Knitted Garments Finishing Process
 Size-wise separation is
carried out on the basis of
print and color .

 Separate racks are


allocated for every
color,print and size, where
they are placed .

 QA department provides the


customer approved
hangtags for every color,
print and size .These hang
tags are checked and
verified 100% before issuing
to the finishing dept.
Operation Route of Knitted Garments Finishing
Process
 One color, one size, one
print garments are taken out
of the trolleys , and
approved hang-tags are
issued for attaching to the
garments,according to
approved hang-tag
placement.

 Hang-tag attached
garments are folded to a
fixed size of 11”wide x 14”
high,using a folding
template .
Operation Route of Knitted Garments Finishing
Process
 The folded garments are
cleaned from any dust, put
into individual poly bag and
poly bag is tapped.

 These individually poly-


bagged garments are
separately placed color,
print and size wise, in racks.
Operation Route of Knitted Garments Finishing
Process
 QA department forwards the
approved packaging
information for hang tags
ratio packing, and carton
packing .

 According to the approved


packaging information from
QA department, the finished
garments are taken-out
from racks and placed onto
a wide table according to
size ratio for every color and
print.
Operation Route of Knitted Garments Finishing
Process
 A QA individual comes and
verifies the hang-tag, size
wise ratio packing and
approves to be put into a
master poly-bag.

 QA department provides the


carton packing information
according to packing list
.According to this, the
master poly bags are put
into carton and cartons are
tapped and marked outside
for color and PO
information.
Operation Route of Knitted Garments Finishing
Process
 The cartons are placed
color and PO-wise. A QA
packaging audit is done to
verify the content of the
carton according to PO .

 The approved cartons are


then allowed to get the
approved shipping marks .
Operation Route of Knitted Garments Finishing Process
 The cartons are then moved to
the ware-house, where they
are stacked according to color
and PO wise .

 As soon as the 25% of the


required cartons are ready for
a particular PO, the QA
department conducts an
internal 2.5 AQL quality Audit
.In case of a pass audit, the
goods are declared ready for
external / customer audit.
Once 100% cartons are
passed by internal QA audit,
the shipment is offered for
external or customer audit.

You might also like