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Dynamic Behavior of Closed-Loop Control Systems: 10.1 Block Diagram Representation

This document describes the dynamic behavior of closed-loop control systems using a temperature control system as an example. It includes: 1) A block diagram representation of the overall temperature control system including the process, controller, instruments, and feedback loop. 2) Derivations of transfer functions for each component including the process, thermocouple, controller, transducer, and control valve. 3) The development of closed-loop transfer functions describing the system response to set point and load changes. Examples are provided for a liquid level control system to illustrate the effect of feedback in enabling a faster response time compared to an open-loop system.

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0% found this document useful (0 votes)
192 views26 pages

Dynamic Behavior of Closed-Loop Control Systems: 10.1 Block Diagram Representation

This document describes the dynamic behavior of closed-loop control systems using a temperature control system as an example. It includes: 1) A block diagram representation of the overall temperature control system including the process, controller, instruments, and feedback loop. 2) Derivations of transfer functions for each component including the process, thermocouple, controller, transducer, and control valve. 3) The development of closed-loop transfer functions describing the system response to set point and load changes. Examples are provided for a liquid level control system to illustrate the effect of feedback in enabling a faster response time compared to an open-loop system.

Uploaded by

ratan_nit
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPT, PDF, TXT or read online on Scribd
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10.

Dynamic Behavior of
Closed-Loop Control Systems
• Feedback control loop( or closed-loop system) ; the combination
of the process, the feedback controller, and the instruments.

10.1 Block Diagram Representation

Figure 10.1. Temperature control system or stirred-tank heater with


steam heating.( ----- electrical signals; pneumatic signal)
10.1.1 Process

Ti
T
Process
Ps

Figure 10.2. Inputs and output of the process.

• Dynamic model of a steam-heated, stirred tank:

dT
mC  wC (Ti  T )  h p Ap (Tw  T ) (10.1)
dt
dTw
mw C w  hs As (Ts  Tw )  h p Ap (Tw  T ) (10.2)
dt
Where the subscripts w, s, and p refer respectively to the wall of
the heating coil, and to its steam and process sides.
Assume that the dynamics of the heating coil are negligible since
the dynamics are fast compared to the dynamics of the tank
contents.  Left side of (10.2) equal to zero!
0  hs As (Ts  Tw )  h p Ap (Tw  T ) (10.3)
hs AsTs  h p ApT
 Tw  (10.4)
hs As  h p Ap
Substituting (10.4) into (10.1) gives
dT
mC  wC (Ti  T )  U A (Ts  T ) (10.5)
dt
Where U A is defined by
h p Ap hs As
UA  (10.6)
hs As  h p Ap
Assume that Ts  a . bPs  (10.5)
dT
mC  wC (Ti  T )  U A (a  bPs  T ) (10.7)
dt
Apply Laplace transform after introducing deviation variables.
mCsT ' ( s )  wC[Ti ' ( s )  T ' ( s )]  U A [bPs ' ( s )  T ' ( s )] (10.8)
K1 K2
 T ' ( s)  Ti ' ( s)  Ps ' ( s ) (10.9)
s  1 s  1
mC wC U Ab
where   , K1  and K 2  .
wC  U A wC  U A wC  U A
T ' (s) K1
 for Ps ' ( s )  0 (10.10)
Ti ' ( s ) s  1
T ' (s) K2
 for Ti ' ( s )  0 (10.11)
Ps ' ( s ) s  1

Figure 10.3. Block diagram of the process.


10.1.2 Thermocouple and Transmitter
Assume that the dynamic behavior of the thermocouple and
transmitter can be approximated by a first-order transfer function:
Tm ' ( s ) Km
 (10.12)
T ' (s)  m s  1

Figure 10.4. Block diagram for the thermocouple


and temperature transmitter.

• If  m    negligible dynamics.
• Steady-state gain K m depends on the input and output ranges of
the thermocouple-transmitter combination.
10.1.3 Controller
Assume that a proportional plus integral controller is used

P' (s)  1 
 K c 1   (10.13)
E (s)  Is 
where P' ( s ) and E (s ) are the Laplace transforms of the controller
output p ' (t ) and error signal e(t ). Note that p' (t ) and e(t ) are electrical
signals which have the units of [mA] while K c is dimensionless.

Figure 10.5. Block diagram for the controller.


10.1.4 Current-to-Pressure(I/P) Transducer
Since transducers are usually designed to have linear characteristics
and negligible(fast) dynamics  Assume that the transducer transfer
function merely consists of a steady-state gain : K IP
Pt ' ( s )
 K IP (10.14)
P' ( s)
10.1.5 Control Valve
The flow through the valve is a non-linear function of the signal to
the valve actuator. However, a first-order transfer function usually
provides an adequate model for operation of an installed valve in
the vicinity of a nominal steady-state.
Ps ' ( s ) Kv
 (10.15)
Pt ' ( s )  v s  1

Figure 10.6. Block diagram for Figure 10.7. Block diagram for
the I/P transducer. the control valve.
 Complete block diagram

Figure 10.8. Block diagram for the entire control system.


10.2 Closed-Loop Transfer Functions
 The standard notations.
C = Controlled variable
M = Manipulated variable
L = Load variable
P = Controller output
E = Error signal
B = Measured value of C
R = Set point
~
R = Internal set point(used by controller)
X 1 = Change in Cdue to L
X 2 = Change in C due to M
Gc = Set point
Gv = Transfer function for final control element
G p = Process transfer function
GL = Load transfer function
Gm = Transfer function for measuring element and transmitter
K m = Steady-state gain for Gm
Figure 10.9. Standard block diagram of a feedback control system

• In Figure 10.9. each variable is the Laplace Transform of a deviation variable.


– Feedforward path: the signal path from to through blocks ,
and . E C Gc
– Feedback path: the signal path from to the comparator through .
Gv Gp
C Gm
Figure 10.10. Alternative form of the standard block diagram
of a feedback control system

• For these two block diagrams to be equivalent, the relation between


Cand Lmust be preserved. Thus, and
G L GLmust
* be related by the
expression.

GL  GL*G p (10.16)
10.2.1 Block Diagram Reduction
 It is often convenient to combine several blocks into a single
block.
• Example

Figure 10.11. Three blocks in series.

X1  G 1 U, X 2  G 2 X1 , X 3  G 3 X 2 (10.17)

By successive substitution,
X 3  G 3G 2 G1 U  GU (10.18)

Figure 10.12. Equivalent block diagram.


10.2.2 Set Point Changes( = Servo Problem)

Figure 10.9. Standard block diagram of a feedback control system


C  X1  X 2 (10.19)
X 1  GL L  0 (since L  0) (10.20)
X 2  Gp M (10.21)
 C  G p M  G~p Gv P  G p Gv Gc E
 G p Gv Gc ( R  B )  G p Gv Gc ( K m R  Gm C ) (10.22)
~ ~
[M  Gv P, P  Gc E , E  R  B, R  K m R and B  GmC.]
 Desired closed-loop transfer function,
C K m Gc Gv G p
 (10.23)
R 1  Gc Gv G p Gm
10.2.2 Load Changes( = Regulatory Problem)

C  X 1  X 2  GL L  G p M  GL L  G p Gv Gc Gm C (10.24)
 Desired closed-loop transfer function,
C GL
 (10.25)
L 1  Gc Gv G p Gm

 A comparison of (10.23) and (10.25) indicate that both closed-lo


op transfer functions have the same denominator.
The denominator is written as 1  GOL
where GisOLthe open-loop
transfer function, 1  GOL  1  Gc Gv.G p Gm

GL K m Gc Gv G p
 C L R (10.26)
1  GOL 1  GOL
10.3 Closed-loop Responses of Simple Control Systems
In this section, we consider the dynamic behavior of several
elementary control problems for load variable and set-point changes.

• For the liquid-level control system

Figure 10.10. Liquid-level Control System


q1: the load variable.
q2: the manipulated variable.
Assumption:
1. The liquid density  and the cross-sectional area of the tank A are
constant.
2. The flow-head relation is linear, q3 = h/R.
3. The transmitter and control valves have negligible dynamics.
4. Pneumatic instruments are used.
• Mass balance for the tank contents.
dh
A  q1  q2  q3 (10.27)
dt
• Transfer Function
H ( s ) Kp H ( s ) Kp
 G p (s)  (10.28)  GL ( s )  (10.29)
Q2 ( s ) s  1 Q1( s ) s  1

Where, KP = R, = RA
Assuming that the dynamics of the level transmitter and control
valve, the corresponding transfer functions can be written as Gm
(s) = Km and Gv(s) = Kv .

Block diagram for level control system

Figure 10.11. Block diagram for level control system


• Proportional Control and Set-Point Change
If a proportional controller is used, then Gc(s) = Kc .
The closed-loop transfer function for set-point changes is given by
H ( s) K c K v K p K m /(s  1) K1
  (10.30)
H R ( s ) 1  K c K v K p K m /(s  1)  1s  1

K OL 
where, K1  (10.31) 1  (10.32)
1  K OL 1  K OL

KOL is the open-loop gain, KOL = Kc Kv Kp Km (KOL > 0 for stability → chapte
r 11)

Thus since 1 < , one consequence of feedback control is that it enables t
he controlled process to respond more quickly than the uncontrolled proce
ss.  The reason for the introduction of feedback control
The closed-loop response to a unit step change of magnitude M in set point is
given by

h(t )  K1M (1  exp(t /  1 )) (10.33)

Figure 10.12. Step response for proportional control (set-point change)


The offset ( steady-state error) is defined as

offset  hR ()  h()


M
 M  K1M  M (1  K1 )  (10.34)
1  K OL

Since KOL = Kc Kv Kp Km

Kc : , KOL : , offset : 

if Kc  , offset  0
• Proportional Control and Load Changes
The closed-loop transfer function for load changes is given by
H ( s ) K p /(s  1) K2
  (10.35)
Q1( s ) 1  K c K v K p K m /(s  1)  1s  1

Kp
where, K 2  (10.36)
1  K OL

The closed-loop response to step change of magnitude M in load


h(t )  K 2 M (1  exp(t /  1 )) (10.37)
hR (t )  0
K pM
offset  0  h()   K 2 M  
1  K OL
The same situation can be observed as set point change case
• PI Control and Load Changes
 1 

Gc ( s )  K c 1  
 Is 

The closed-loop transfer function for load change is given by


H ( s ) K p /(s  1) K p I s
 
Q1( s )  1   I s (s  1)  K OL ( I s  1)
1  K OL 1   /(s  1)
 Is 
This transfer function can be rearranged as a second-order one.
H ( s ) K ps
 2 2 (10.38)
Q1( s )  3 s  2 3 3 s  1

where, K3 = I / KcKvKm  3   I / K OL

1  1  K OL 
3   I /

2  K OL  
For a unit step change in load,

h(t ) 
K3
3 1   2

exp( 3t /  3 ) sin 1   32 t /  3  (10.39)
3

h()  0 because of the exponential term in (10.39).


For set-point change, offset will be zero too!

Addition of Integral action


 Elimination of offset for step changes of load and set-point
• PI Control of an Integrating Process

Figure 10.13. Liquid-level control system with pump in exit line

This system differs from the previous example in two ways


1. The exit line contains a pump
2. The manipulated variable is the exit flow rate rather than
an inlet flow rate.
The process and load transfer functions are given by
H ( s ) 1
G p ( s)   (10.40)
Q3 ( s ) As

H ( s ) 1
GL ( s )   (10.41)
Q1( s ) As

The closed-loop transfer function for load changes


H ( s ) GL K4s
  2 2 (10.42)
Q1( s ) 1  GcGvG pGm  4 s  2 4 4 s  1

where, K4 = -I / KcKvKm  4   I / K OL  4  0.5 K OL I

KOL = KcKvKpKm , Kp = - 1/A


• The effect of I

I:    4  0.5 K OL I : 

 closed-loop responses: less oscillatory

• The effect of Kc
Kc:   4:   closed-loop responses: less oscillatory

• The effect of Kc for the stable process except the integrating


process
Kc:   closed-loop responses: more oscillatory

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