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Presentation On Pneumatic TMT Bar Bending Machine

This document summarizes a presentation on a pneumatic TMT bar bending machine. The machine aims to automate the bending of rods for stirrups used in beams and columns. It allows for easy operation by any user and low-cost production of various stirrup sizes and shapes through interchangeable fixtures. When in use, a pneumatic cylinder applies pressure to bend the rod against a die to the desired angle. The machine offers improved efficiency over manual bending while maintaining a low-cost and simple design suitable for construction sites.

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Raja Mane
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715 views12 pages

Presentation On Pneumatic TMT Bar Bending Machine

This document summarizes a presentation on a pneumatic TMT bar bending machine. The machine aims to automate the bending of rods for stirrups used in beams and columns. It allows for easy operation by any user and low-cost production of various stirrup sizes and shapes through interchangeable fixtures. When in use, a pneumatic cylinder applies pressure to bend the rod against a die to the desired angle. The machine offers improved efficiency over manual bending while maintaining a low-cost and simple design suitable for construction sites.

Uploaded by

Raja Mane
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Presentation on

Pneumatic TMT bar


Bending Machine
.
Abstract
• The aim of this project is to usage of bending machine to bending
rods for stirrups which are used to withstand loads in beam and
columns.
• Stirrups both end bend with 90 degrees right angle
Introduction
• The project involving automation of stripping and bending the rod
and stirrups is proposed.
• A current market need for such a machine exists in the stirrups
bending, as can be seen from the multi-rod cutting and bending
machine manufactured by lot of industries.
Scope of the Project
• A successful solution for the manual hand making stirrups.
• Machine can be handled by any operator very easily.
• In this system have a low cost and a design is simple so it can be used
in any type of construction site.
• In this system bending of stirrup rod can extended to its length
against workstation is possible.
• By changing the fixture in the table we can obtain various shapes and
sizes of the stirrups.
Literature Review
• Vala Bhargav, Unal Mohmmadaamir, Tank Kishan and Prof. Nikunj Gevariya
worked on Design and Analysis of Bar-Bending Machine. Presently, stirrups
are made manually, which suffers from many drawbacks like lack of
accuracy, low productivity and resulting into severe fatigue in the operator
• Thokale Manoj, Kothwal Satish, Kotkar Rahul, More Suyog and Pawase
Mahesh worked on bar bending machine there are few areas like
construction, the usage of machines for bending rods for stirrups which
are used to withstand loads in beams and columns are not done by
machine
• R. Sasikala, M. Rakshana, T. Thinaa, P. Thirupponvel worked on bar
bending machine using pneumatic system The main intention of this
project is to automate the bar bending process using pneumatic system to
reduce the cost and enhance the productivity. .
Parts used in the project
• Slotted Die
• Bush
• MS Plate
• Angle
• Square bar
• Spring
• Pneumatic cylinder
• Foot valve
• Hose
Diagram of the project

Slotted Die
Foot Valve
Square bar
Handle

Angle

Pneumatic
Bush Cylinder

Frame Structure
Working of the project
• When the rod is placed, the point where it should be bent is marked
on it. With the help pneumatic cylinder, the force is applied on handle
due to the rod for bending. When the pressure is applied, the handle
pushes the rod to the front side of the machine. Due to the pressure
applied, the rod is bent
Advantages, Disadvantages and Application of the project

• Advantages of the project


• Machine can be handled by any operator very easily.
• In this system have a low cost and a design is simple so it can be used
in any type of construction site.
• In this system bending of stirrup rod can extended to its length
against workstation is possible.
• By changing the fixture in the table we can obtain various shapes and
sizes of the stirrups.
• A successful solution for the manual hand making stirrups.
• Increase the production rate.
• Machine cost is less compare to existing bending machines.
Disadvantages of the project

• High installation cost

• Application of the project


• Bending the Bar 6mm to 10mm
Cost estimation of the project

Sr. No. Name of the Part Cost

1 Slotting Die 1500

2 Spring 100

3 Bush 600

4 Handle 200

5 Pneumatic cylinder, foot vale, hose 3500

6 Frame Structure 1000

Total 6000/-
Conclusion

• The concepts behind the design of the whole machine system, which
together as a whole function as the rod bending automatic machine,
are to produce a product which would require minimum setup time
for different shapes and rod lengths, hands free operation, and
minimum maintenance..

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