Amp Project
Amp Project
polytechnic Latur
Title of this Micro Project :-
Prapare a chart and report on CNC
machine with ppt.
Roll No. Name of Enrollment
No.
Student
111 Biradar 1917600063
Guideness:- Prof. V. D. Shivshankar
Sarwade Sanjay
123 Karbharai 1917600076
Shashikant
Sunil
170 Patil 2017600018
Omparkash
Pralhad
Contents of this Micro Project
1) Introduction
2) Features of CNC machine
3) Tools
4) CNC Block diagram
5) How CNC machine works
6) Basic of CNC programming
7) Advantages
8) Disadvantages
9) Application
Introduction
Let me first introduce you about what is CNC machine,
so CNC stands for Computer Numerical Control. When
computers are used to control a Numerical Control (NC)
machine tool than the machine is called CNC machine.
In other words, the use of computers to control
machine tools like lathe, mills, slotter, shaper etc is
called CNC machine.
The cutting operations performed by the CNC is called
CNC machining. The Various machining services in
which CNC machine is used are known as CNC
machining services. In CNC machine shops, programs
are designed or prepared first, and then it is fed to the
CNC machine. According to the program, the CNC
controls the motion and speed of the machine tools.
Features of CNC Machines
• The tool or material moves.
• Tools can operate in 1-5 axes.
•Larger machines have a machine control unit (MCU)
which manages operations.
• Movement is controlled by a motors (actuators).
• Feedback is provided by sensors (transducers)
• Tool magazines are used to change tools
automatically.
Tools
• Most are made from high speed steel (HSS),
tungsten carbide or ceramics.
• Tools are designed to direct waste away
from the material.
• Some tools need coolant such as oil to
protect the tool and work.
How CNC Machine Works?
First, the part program is inserted into the MCU of
the CNC.
In MCU all the data process takes place and
according to the program prepared, it prepares all
the motion commands and sends it to the driving
system.
The drive system works as the motion commands
are sent by MCU. The drive system controls the
motion and velocity of the machine tool.
The feedback system records the position and
velocity measurement of the machine tool and
sends a feedback signal to the MCU.
In MCU, the feedback signals are compared with
the reference signals and if there are errors, it
corrects it and sends new signals to the machine
tool for the right operation to happen.
A display unit is used to see all the commands,
programs and other important data. It acts as the
eye of the machine.
Basics of CNC Programming
• CNC instructions are called part program
commands..
•When running, a part program is interpreted
one command line at a time until all lines are
completed.
•Commands, which are also referred to as
blocks, are made up of words which each begin
with a letter address and end with a numerical
value.
• Each letter address relates to a specific
machine function. "G" and "M" letter addresses
are two of the most common.
Advantages
1) It can produce jobs with the highest accuracy
and precision than any other manual machine.
2) It can be run for 24 hours a day.
3) The parts produced by it have the same
accuracy. There is no variation in the parts
manufactured.
4) A highly skilled operator is not required to
operate it. A semi-skilled operator can also
operate accurately and more precisely.
5) Operators can easily make changes and
improvements and reduce the delay time.
Disadvantages
1) The cost of the CNC machine is very high as
compared with a manually operated machine.
2) The parts of the CNC machines are
expensive.
3) The maintenance cost in the case of CNC is
quite high.
4) It does not eliminate the need for costly
tools.
Application of CNC machine
Almost every manufacturing industry uses CNC
machines. With an increase in the competitive
environment and demands, the demand for CNC
usage has increased to a greater extent. The
machine tools that come with the CNC are
lathe, mills, shaper, welding, etc. The
industries that are using CNC machines are the
automotive industry, metal removing
industries, industries of fabricating metals,
electrical discharge machining industries, wood
industries, etc.
Thank
You!!!