Scribd
Upload
111 views22 pages

CNC Maintenace and Repair

This document discusses total preventive maintenance and repair of CNC machine parts. It outlines the goals of preventive maintenance as maximizing production efficiency and minimizing losses. Key parts that are inspected and maintained include the axis/motion control, control system, spindle, ball screw, linear guide, encoders, motors, and power transmission components. Common motion control and spindle components are also described at a high level.

Uploaded by

Fresh From The Archive
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
111 views22 pages

CNC Maintenace and Repair

This document discusses total preventive maintenance and repair of CNC machine parts. It outlines the goals of preventive maintenance as maximizing production efficiency and minimizing losses. Key parts that are inspected and maintained include the axis/motion control, control system, spindle, ball screw, linear guide, encoders, motors, and power transmission components. Common motion control and spindle components are also described at a high level.

Uploaded by

Fresh From The Archive
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 22

CNC MACHINE MAINTENANCE

&
REPAIR

prepared by prihangkasa yudhiyantoro


Total Preventive Maintenance
Tujuan :
Tujuan dari TPM adalah memaksimalkan
efisiensi dari perencanaan produksi dan
meminimalkan kerugian proses produksi
melalui jadwal perawatan yang sistematis.

Pelaksanaan :
– Cleaning
– Inspection (chek keadaan aktual)
– Maintenance (pencegahan)
– Repair (mengembalikan keadaan semula)
CNC Milling Main Parts
 Axis / Motion Control
 Control System
 Spindle
 Ball screw
 Linear Guide
 Linear / Rotary Encoder
 Rotary encoder
 Power Transmission
 Servo motor
 Spindle motor
 Hand wheel
Motion Control

Use left hand to indicate axis direction (spindle moving direction)


Motion Control
 Linear and Rotational Axes  Motion control drives, and their
– Motion control can operate on a associated motors must be capable
linear or rotational axis. A of:
linear axis application, such as – Zero-speed holding torque
a traversing car, has a defined – Quick start/stop cycles
traversing range with end stops. – High accelerating torque
An item may simply be moved
from one station to the next, or – Repeatable velocity and torque
it may make several stops profiles
where different manufacturing – Synchronization
process are performed. – Positioning capabilities
– A rotational axis application – Precise speed control
has an endless traversing range.
A rotary table, for example,
travels along the shortest path
from one point to the next. A
rotary table may also have
selectable or predefined
directions of rotation to move
from one point to the next.
Control System
Heidenhain 121 (point to point MIKRON old model)

Heidenhain 144 (point to point Kunzmann)


Heidenhain 426 (6 axis interpolation Deckel Maho )
Visual Display Unit
Spindle
Catriage model
KUNZMANN Universal spindle

Universal spindle
Ball screw

Recirculating ballscrew
Linear Guide

This system used for high speed machine


Box way guide

This system used for rigid machine


Dove Tail Guide

This system used for conventional / manual machine


Linear Scale (linear encoder)
Rotary Encoder are rotary measuring
Rotary Encoder systems (encoders) to sense the position,
angle and speed and velocity of
machines.

• Incremental encoders generate a defined


number of steps (increments) per
revolution, which are processed in the
control system. Output signal: TTL
Difference Signal (RS422); Sinusoidal
1Vpp; HTL (High Transistor Logic).
Resolution 100 – 5000 PPR

• Absolute value encoders provide, directly


after power-on, the absolute position
value without the machine moving.
Single-turn encoders sense the absolute
position within a revolution, while multi-
turn encoders, additionally code the
number of revolutions. Output Signal: SSI
(Synchronuos Serial Interface); EnDat;
Profibus-DP. Resolution 12, 13 and 24
bits, 4096 PPR and 8192 PPR
Power Transmission
Direct transmission
Indirect transmission
Servo motor

DC servo motor AC servo motor


Spindle motor
Hand wheel

You might also like