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    Steering, Axle & Brake PW200/ 220-7

    Uploaded by

    Teknik Makina

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Steering, Axle & Brake PW200/ 220-7

    Uploaded by

    Teknik Makina
    90 views24 pages

    Original Title

    Steering_Axle_Brake_PW200_220-7

    Copyright

    © © All Rights Reserved

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    PPT, PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    90 views24 pages

    Steering, Axle & Brake PW200/ 220-7

    Uploaded by

    Teknik Makina

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 24

    Steering, Axle & Brakes

    Steering, Axle & Brake PW200/ 220-7 Page 1


    Steering System

    Steering, Axle & Brake PW200/ 220-7 Page 2


    Orbitroll Valve
    Safety valves
    Main relief valve

    Port T

    Port LS

    Port P
    Port R

    Port L

    Steering, Axle & Brake PW200/ 220-7 Page 3


    Orbitroll Valve Diagram

    Safety valves
    240 - 250bar

    Priority valve Main relief valve


    190 - 195 bar
    Steering, Axle & Brake PW200/ 220-7 Page 4
    Orbitroll Valve Schematics

    Steering, Axle & Brake PW200/ 220-7 Page 5


    Suspension Lock System

    Steering, Axle & Brake PW200/ 220-7 Page 6


    Suspension Lock Buttons
    If the left button is pressed, the auto suspension
    lock mode pilot lamp on the monitor lights up.
    The suspension lock is released as soon as the
    travel pedal is depressed.
    As soon as the travel pedal is released, the
    suspension lock is locked again.

    If the right button is pressed, the permanent


    suspension lock pilot lamp on the monitor lights
    up.
    The suspension is now locked under all
    circumstances.

    If no pilot lights lights up, the suspension lock is


    released under all circumstances.

    Auto suspension lock mode

    Permanent suspension lock

    Steering, Axle & Brake PW200/ 220-7 Page 7


    Suspension Lock Logic

    Suspension Masse über Magnet


    Auto Button Lock Button Lock Monitor Pendelachse
    OFF OFF Released ON ON
    ON OFF Auto Mode Auto-Logic Auto-Logic
    OFF ON Locked OFF OFF

    If the auto Button is ON, the suspension lock system is controlled by the pump /
    engine controller.
    In all other cases the system is controlled from the buttons.

    Steering, Axle & Brake PW200/ 220-7 Page 8


    PW200/220-7 Suspension lock system :
    Travel pedal

    Monitor Suspension lock switch


    Travel neutral
    solenoid
    F-N-R
    switch Forward / Reverse
    solenoid

    Orbit roll

    Steering
    Controller pump

    Suspension
    24 Volt lock solenoid
    PPC pressure ON: Free
    switch forward
    Travel spool OFF: Locked

    PPC pressure
    switch reverse

    Travel speed sensor Suspension


    lock cylinder

    Steering, Axle & Brake PW200/ 220-7 Page 9


    Suspension Lock Diagram

    RELAY R06

    24 Volt

    Suspension lock solenoid

    Ground across Solenoid energized : Suspension lock released


    the monitor

    Steering, Axle & Brake PW200/ 220-7 Page 10


    Suspension Lock Principle

    Steering, Axle & Brake PW200/ 220-7 Page 11


    Brake System

    Steering, Axle & Brake PW200/ 220-7 Page 12


    Axle Types

    PW200-7 Road homologation Best manoeuvrability and


    2.50m width with STD axle. flexibility.
    2.75m width as option.

    PW220-7 Road homologation. Best all-round features.


    2.75m width with STD axle. Better stability.

    PW220-7 No road homologation Best stability.


    2.75m or 3.10m width
    MH available as options.

    Steering, Axle & Brake PW200/ 220-7 Page 13


    Front Axle

    The front axle is equipped


    with a double universal joint.

    Steering, Axle & Brake PW200/ 220-7 Page 14


    Service Brake

    The brakes are integrated into the wheel


    hubs. The brake disks are mounted after
    the final reduction.
    The play of the final reduction gears do not
    affect the stability of machine during
    digging with the brakes applied anymore.

    Steering, Axle & Brake PW200/ 220-7 Page 15


    Service Brake

    Steering, Axle & Brake PW200/ 220-7 Page 16


    Service Brake

    Steering, Axle & Brake PW200/ 220-7 Page 17


    Service Brake

    Hub Brake disks

    Brake disk carrier

    Steering, Axle & Brake PW200/ 220-7 Page 18


    Service Brake Valve
    Parking brake pressure
    To Tank switch S17
    To accumulator R
    (20K6031190)
    To PPC circuit
    Park brake solenoid (V12)

    From priority valve Parking brake


    (Large clutch)
    Accumulator charge valve
    Low brake pressure Cut IN: 120 bar
    switch S18 Cut OFF: 155 bar

    To accumulatorR2 To service brake


    To accumulator R1
    Brake pressure
    switch S19

    To service brake

    Pedal angle adjusting screw

    Steering, Axle & Brake PW200/ 220-7 Page 19


    Service Brake Valve Diagram

    R R2 R1

    3 ( Closed ) 63 bar

    To service brake
    From priority valve

    To PPC circuit 1 ( Open )


    MAX. 58 bar
    120 / 155 bar

    To service brake

    Parking brake ON
    58 bar 1. Brake light switch (5 bar)
    2 ( Closed ) 2. Parking brake switch (40 bar)
    To transmission 3.Low pressure switch (100 bar)

    Steering, Axle & Brake PW200/ 220-7 Page 20


    Parking Brake Control

    Park brake switch ON.


    Clutch pressure on both clutches is 0 bar.
    Both clutches are engaged by spring force.
    The transmission is blocked.
    The travel neutral solenoid is de-energized.

    Park brake switch OFF


    There is 58 bar clutch pressure on one clutch.
    The Hi or Lo clutch is engaged.
    The transmission is free.
    The travel neutral solenoid is energized.

    Steering, Axle & Brake PW200/ 220-7 Page 21


    Service Brake Diagram

    Steering, Axle & Brake PW200/ 220-7 Page 22


    Service Brake Accumulators

    The brake accumulators are located under the cabin.

    Steering, Axle & Brake PW200/ 220-7 Page 23


    Steering, Axle & Brake PW200/ 220-7 Page 24

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