WORK METHOD ELECTRICAL

SUBSTATION PRESS/BODY SHOP

- Supporting work
- Installation tray and lighting
- Grounding system

2020. June . 17 Rev.0

Approved by
HMMI Project In Indonesia Proposed by
GIIC Real Estate Row 32, Blok BG
Construction Schedule at Substation Press/Body Shop
 ■ Outline/Scope of Work
 Cable tray 1st Floor  Lighting 1st Floor

Scope of Work :

 Main feeder installation

(Supporting work, cable
tray, MV-LV cable
installation, grounding
installation)
 Lighting installation
 Cable tray 2nd Floor  Lighting 2nd Floor (Supporting work, cable
and lighting installation)

Work location :

 Substation 1st Floor

 Substation 2nd Floor
 ■ Outline/Scope of Work
 Grounding System

Grounding rod included with box

Scope of Work :

 Main feeder installation

(Supporting work, cable
tray, MV-LV cable
installation, grounding
installation)

Work location :

 Substation 1st Floor

 Substation 2nd Floor
 Outdoor/outside
■ Sequence of Working Group

Working
2nd FL
Group-2

Working
1st FL
Group-1
 ■ STEP OF WORK Cable Tray Installation
 STEP-1 INSTALL HANGER & SUPPORT CABLE TRAY

0 mm
50 Hanger Gap
ax2
m

= Anchor bolt/clamp, hanger & support tray

= Hanger & supprt

Substation 1 FL & 2 FL
■ Squence of Work Cable Tray Installation
Substation 2 FL

 HANGER & SUPPORT

1 1. Step-1 Install clamp & UNP support
2 2. Step-2 Install hanger
 CABLE TRAY
3. Step-3 Install cable tray

3 3
■ Squence of Work Cable Tray Installation
Substation 1 FL

1
 HANGER& SUPPORT
2 1. Step-1 Install clamp & UNP support
2. Step-2 Install hanger
 CABLE TRAY
3. Step-3 Install cable tray

3
3
 ■ STEP OF WORK Lighting Installation
 STEP-1 INSTALL HANGER & SUPPORT LIGHTING

Hanger Gap

Max 2500 mm

= Anchor bolt/clamp, hanger rod & support lighting

= Hanger rod
Substation 1 FL & 2 FL
 ■ STEP OF WORK Lighting Installation
 STEP-2 INSTALL CABLE LIGHTING

= Cable Lighting

Substation 1 FL & 2 FL
 ■ STEP OF WORK Lighting Installation
 STEP-3 INSTALL LIGHTING

= Lighting Fixture

Substation 1 FL & 2 FL
■ Sequence of Work Lighting Installation

1 2

 HANGER & SUPPORT  CABLE & LIGHTING

1. Step-1 Install clamp & support Substation 1 FL & 2 FL
3. Step-3 Install Cable
2. Step-2 Install hanger rod & C-Channel 4. Step-4 Install Lighting

(Type B)

3 4
 ■ STEP OF WORK Grounding Installation
 STEP-1 Excavation

= Excavation area for slevee grounding = Location for grounding rod

Inside Substation 1 FL Outdoor Electrical Room

 ■ Sequence of Work Grounding Installation

 STEP – 1 Boring for make hole  STEP – 2 Install grounding rod (Inside hole)

3000 Grounding rod

 STEP – 3 Megger test (Max 5ohm)  STEP – 4 Excv. cabling, backfill and install
grounding box
Grounding box
(Follow sample mockup)

Excavation, cabling, backfill

Grounding rod
Grounding rod
■ Sequence of Work Grounding Installation
Inside Electrical
Room

1
2

 EXCAVATION
1. Step-1 Soil excavation
2. Step-2 Install sleeve for grounding
3. Step-3 Concrete protection
4. Step-4 Backfill

3
■ C. Tray, Lighting & Grounding Work _JSQA (Job Safety Quality Analysis)
No. Name of Work Dangerous/risk point Safety Control Quality Control

1. Install clamp and support for c. tray & - Falling from height - Safety Harness and handrail - Tool box meeting
lighting - Falling object - Scaffolding must be follow the standard - Make sure that location of clamp for c. tray & lighting
- Hand pinched - Safety helmet and shoes based on drawing
- Slip, trip, fall - Check ground condition - Make sure the clamp and support was tighten and
- Mask tough

2. Install hanger rod for c. tray & lighting - Falling from height - Safety Harness and handrail - Tool box meeting
- Falling object - Scaffolding must be follow the standard - Make sure that location of hanger rod for c. tray &
- Hand pinched - Safety helmet and shoes lighting based on drawing
- Slip, trip, fall - Check ground condition - Make sure the hanger rod was tough
- Mask

3. Install cable tray & lighting - Falling from height - Safety Harness and handrail - Tool box meeting
- Falling object - Scaffolding must be follow the standard - Make sure that location of cable tray & lighting based
- Hand pinched - Safety helmet and shoes on drawing
- Slip, trip, fall - Check ground condition
- Mask

4. Install Rod and BC cable - Slip and trip - Put base for work on soil - Tool box meeting
- Get stabbed by steel bar - Check ground condition - Make sure that location of rod based on drawing
- Hand pinched - To improve coordination for worker - Make sure connection of BC cable to steel bar was
- Use glove tighten
- Mask
5. Check resistance grounding rod - DC electric shock - Use earth tester follow instruction - Maximum value is 5ohm

6. - Install mesh earth - Hand pinched - To check crane rope before use. - Don’t add water into concrete
Cabling NYA cable & connection - Slip and trip - Set strong support on gutter - Compacting must use vibrator
- Install steel conduit for cable sleeve - Worker is not allow hang up in bucket - Don’t put vibrator into concrete too long, for time limit is
mesh grounding 10 sec.

7. Check resistance grounding cable DC electric shock - Use earth tester follow instruction - Maximum value is 5ohm
■ Flow Chart Scaffolding Inspection
STEP 1 START 2 1

Based on standard of Preparation No

scaffolding material
STEP 4 Inspection HEIN’ Safety

Install Scaffolding Yes

Scaffolding ready to use

No
STEP 2 Inspection Kinden’ Safety

FINISH
Yes

Scaffolding installed

STEP 3 Inspection Takenaka’ Safety

No
Yes

2
Scaffolding installed