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    Kerusakan Komponen Turbin UAP

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    Doli Motor
    1) The document discusses failures and damage that can occur in steam turbine components such as the rotor, blades, and casing. 2) Common failure modes include creep, fatigue, corrosion, and mechanical damage from erosion and wear. Locations prone to cracking include the bore and outer rim of the rotor. 3) Inspection and testing methods are described to detect cracks in components, including ultrasonic testing, magnetic particle testing, and microscopy of fractured surfaces.

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    Kerusakan Komponen Turbin UAP

    Uploaded by

    Doli Motor
    202 views21 pages
    1) The document discusses failures and damage that can occur in steam turbine components such as the rotor, blades, and casing. 2) Common failure modes include creep, fatigue, corrosion, and mechanical damage from erosion and wear. Locations prone to cracking include the bore and outer rim of the rotor. 3) Inspection and testing methods are described to detect cracks in components, including ultrasonic testing, magnetic particle testing, and microscopy of fractured surfaces.

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    2. Kerusakan Komponen Turbin UAP

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    1) The document discusses failures and damage that can occur in steam turbine components such as the rotor, blades, and casing. 2) Common failure modes include creep, fatigue, corrosion, and mechanical damage from erosion and wear. Locations prone to cracking include the bore and outer rim of the rotor. 3) Inspection and testing methods are described to detect cracks in components, including ultrasonic testing, magnetic particle testing, and microscopy of fractured surfaces.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    202 views21 pages

    Kerusakan Komponen Turbin UAP

    Uploaded by

    Doli Motor
    1) The document discusses failures and damage that can occur in steam turbine components such as the rotor, blades, and casing. 2) Common failure modes include creep, fatigue, corrosion, and mechanical damage from erosion and wear. Locations prone to cracking include the bore and outer rim of the rotor. 3) Inspection and testing methods are described to detect cracks in components, including ultrasonic testing, magnetic particle testing, and microscopy of fractured surfaces.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 21

    KEGAGALAN/KERUSAKAN PADA

    KOMPONEN/PERALATAN TURBIN UAP


    BAGIAN-BAGIAN PENTING TURBIN UAP
    • Rotor
    • Blades (Buckets)
    • Fixed Vanes (Nozzles)
    • Casing
    • Bolts
    RANGKAIAN / SUSUNAN TURBIN UAP
    • High-Pressure (HP) Turbine
    • Intermediate-Pressure (IP) Turbine
    • Low-Pressure (LP) Turbine
    Stage 8 7 7 8
    6 5 4 5 6
    4 3 3
    2 1 1 2
    Generator side Governor side

    1 2 3 4 5 4 3 2 1

    Sketsa Low Pressure (LP) Turbine Rotor

    10 12
    8
    4 6
    Curtis 2 2
    Governor side Generator side

    1 3 2 1

    1 Stage 1
    3
    5 7 9
    11
    HP IP

    Sketsa HP dan IP Turbine Rotor


    JENIS KEGAGALAN PADA MATERIAL
    KOMPONEN TURBIN UAP
    • CREEP
    • FATIGUE (HIGH CYCLE/LOW CYCLE)
    • CREEP-FATIGUE INTERACTION
    • THERMAL AGING (Carbide Coarsening)
    • CORROSION
    • STRESS CORROSION CRACKING
    • MECHANICAL DAMAGE (EROSION,
    WEAR/ABRASION)
    LOKASI KERUSAKAN PADA HP-IP ROTOR

    Radial-axial bore crack

    Creep cracking in blade-


    Transverse crack attachment area
    in heat groove
    PRINCIPAL CRACKING TYPES ON HP/IP ROTOR
    RADIAL-AXIAL BORE CRACKS
    1. Particularly in early 1905’s rotors
    2. Poor quality air melt, high density of defects
    3. Low toughness

    TRANSVERSE PERIPHERY CRACKS


    1. Located near region of high stress concentration (e.g. shrunk-on discs,
    shaft end fillet radii).
    2. Generally (not always) associated with corrosion pits.
    DAMAGE LOCATIONS AND CAUSES
    FOR STEAM TURBINE COMPONENTS

    Component Position Cause


    of Life Exhaustion
    HP-IP rotor Outer /wheel groove Low cycle fatigue
    Center bore Low cycle fatigue, creep-
    crack propagation, and
    brittle fracture
    Blade-groove shoulder/
    wheel dovetail Creep, high cycle fatigue
    LP-rotor Center bore Fatigue, crack propagation,
    and brittle fracture

    Wheel groove and shaft Fatigue, corrosion, brittle


    fracture
    HP inner casing Inner surface Low cycle fatigue and
    creep

    Female thread Creep


    DAMAGE LOCATIONS AND CAUSES
    FOR STEAM TURBINE COMPONENTS continued

    Cause
    Component Position
    of Life Exhaustion
    LP-blades Christmas tree blade Fatigue, corrosion, erosion,
    attachment, vane blade brittle fracture
    Nozzle block Diaphragm Creep and fatigue

    HP-IP blades Tenon, shroud cover and Creep and high cycle
    root of blade/dovetail fatigue

    Main valves Body Low cycle fatigue and


    creep
    Female thread Creep
    High- Thread Creep and fatigue
    temperature
    bolts
    Damage Inspection on Steam Turbine Rotor/Disk and Blades

    Number Code blade


    1
    Outlet Inlet

    24 8

    1st Stage

    Disk

    16
    Front View
    13th. Stage Side View
    Damage Inspection on Steam Turbine Rotor/Disk and Blades
    (Continued)

    Low Pressure (LP)


    Turbine Rotor,
    2 x 8 Stages Tandem

    Intermediate Pressure (IP) Turbine Rotor (12 Stages) dan


    High Pressure (HP) Turbine Rotor (12 Stages) serta Curtis Turbine (2 Stages)
    Damage Inspection on Steam Turbine Rotor/Disk and Blades
    (Continued)

    Tenon
    Dovetail

    Wheel disk

    Vane Blade
    Shroud
    Cover

    Steam Turbine Rotor and Blades

    Christmas tree attachment of the blades last stage


    to the wheel disk rotor turbine
    Vane Blade
    Ultrasonic Testing (UT)
    Probe
    Shroud
    Straddle Lip cover Tenon

    Groove Corner Probe


    Vane
    Disk blade

    Calibration Technique on Groove Corner, Straddle Lip and Tenon

    Scanning on straddle lip of disk Pulse on straddle lip

    Inspection on Shaft (HP Rotor)

    Inspection on Tenon (IP Rotor)


    Magnetic Particle Testing (MT)

    Magnetic Particle Inspection on stage 13th (Christmas tree area)

    Inspection on christmas tree Stage 13th by Magnetic Particle Testing


    Retak yang terjadi pada steam turbine rotor and blades of a geothermal power
    plant (2 x 8 stages tandem) pada area fillet antara disk dan shaft
    The microstructure obtained from this test spot consists of :
    Tempered lath martensite and/or bainite of low-alloy Cr-Mo-Ni-V steel forging with no
    any significant phase changes observed such as formation of carbide precipitation or
    other. Besides that the microstructure condition is also supported by the hardness test
    performed randomly in the area which showing hardness value in the range of 290 -
    320 HB. The transverse periphery cracks that formed in this area (at fillet radii
    between shaft end and wheel disk) is considered as main crack which propagated in
    transgranular manner. Formation of this crack may be associated with corrosion pits
    that have formed on the surface of wheel disk/shaft radii around the crack path.
    CORROSION FATIGUE PADA LOW-PRESSURE STEAM TURBINE BLADE

    The steam turbine blade or bucket assembly


    CORROSION FATIGUE PADA LOW-PRESSURE STEAM TURBINE BLADE

    Retak antara tie rod hole dan bagian leading edge yang telah mengalami kavitasi
    CORROSION FATIGUE PADA LOW-PRESSURE STEAM TURBINE BLADE

    Retak antara tie rod hole


    dan bagian leading edge
    yang telah mengalami
    kavitasi
    CORROSION FATIGUE PADA LOW-PRESSURE STEAM TURBINE BLADE

    Fatigue crack origin

    Tie rod
    hole
    Fatigue crack propagation
    area (beach marks)
    Fast final
    fracture area
     
    CORROSION FATIGUE PADA LOW-PRESSURE STEAM TURBINE BLADE
    CORROSION FATIGUE PADA LOW-PRESSURE STEAM TURBINE BLADE

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