Drive System of Robots

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Drive System of Robots

Electric Drives
• Compared with a hydraulic system,An electric system provides a robot with less speed and strength.
• Electric drive systems are adopted for smaller robots.
• Robots supported by electric drive systems are more accurate,exhibit better repeatability
• Cleaner to use

• DC stepper motor: Uses discrete voltage pulses to produce required motion (angle) more accurate
to be used in open loop control system (it does not happen all the time)

• DC Servo Motor: Incorporated feedback control loop Sensor like optical encoder continuously
monitors the position
• Continues and smoother movement

Applications:
• General purpose applications
• Automatic Assembly operations
Measures of Precision in Robots

• Control Resolution
• It is defined as the smallest increment of movement into which the robot can divide its work
volume.
• It depends on the system’s control resolution and the robot's mechanical in accuracies.
• It is the controller's ability to divide the total range of movement for the particular joint into
individual increments that can be addressed in the controller.
• The bit storage capacity of the control memory defines this ability to divide the total range into
increments. Fora particular axis, the number of separate increments is given by

• Number of increments = 2n where n is the number of bits in the control memo


Spatial Resolution is the control resolution combined with the mechanical inaccuracy.

SR= CR + 6σ
• Accuracy:
• Accuracy refers to a robot's ability to position its wrist end at a desired target point within the
work volume, and it is defined in terms of spatial resolution
• Without considering mechanical errors, accuracy is equal to half of control resolution.
• By considering mechanical errors, the errors are contained with a standard deviation of 3σ.
• Accuracy is given by
CR/2 + 3σ
CR – Control Resolution in mm
3σ – Standard Deviation of mechanical errors
Repeatability:

• Repeatability is the measure of the ability of the robot to position the tool tip at same position
repeatedly.
• There is always some repeatability error associated because of backlash in gears, flexibility of the
mechanical linkages and drive systems.
• The repeatability errors are very small in magnitude for well designed robotic manipulators.
• Repeatability and accuracy refer to two different aspects.
• Repeatability = ± 3σ
σ- Standard Deviation of mechanical errors
Accuracy vs Repeatability
• A robot that is repeatable may not be very accurate, and visa versa.
• Let T be the desired target point to where the robot is commanded to move ,
but due to limitations on its accuracy, the programmed position becomes point P.
• The distance between points T and P is robot's accuracy.
• When, the robot wrist is commanded to the programmed point P again , it does not return to
the exact same position. Instead, it returns to position  R.
• The difference between P and  R is limitations on the robot's repeatability.

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