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Design Considerations For Specific Applications - Dax Generators

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122 views33 pages

Design Considerations For Specific Applications - Dax Generators

Uploaded by

Kyle
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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DESIGN CONSIDERATIONS FOR SPECIFIC APPLICATIONS

– DAX GENERATORS

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Specific Applications
• Geothermal 7 units
• Marine / offshore
 Fixed platforms 84 units
 FPSO / FLNG 56 units
 Cruise liners 27 units
 Naval marine 6 units
• Mobile power
 GEAEP TM2500 179 units
 PWPS FT8 MobilePac 99 units
 Barges 3 units
• Synchronous compensators 136 units
© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Specific Applications
• Geothermal 7 units
• Marine / offshore
 Fixed platforms 84 units
 FPSO / FLNG 56 units
 Cruise liners 27 units
 Naval marine 6 units
• Mobile power
 GEAEP TM2500 179 units
 PWPS FT8 MobilePac 99 units
 Barges 3 units
• Synchronous compensators 136 units
© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS
GEOTHERMAL

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Corrosive Environment

• Carbon dioxide (CO₂)


• Hydrogen sulphide (H₂S)
• Methane (CH₄)
• Ammonia (NH₃)
• “Working fluid” in binary cycle

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Modifications for Geothermal Applications


• CACW (TEWAC) cooling with carbon make-up filter
• Two-pack epoxy paint system
• Terminals and “D” leads electro-tinned
• Auxiliary wiring in tin plated ETFE cable
• Soldered ferrules instead of crimping
• Exciter field connectors varnish coated
• Copper on rotating rectifier electro-tinned
• Copper work in line & neutral cubicles electro-tinned
• Compliance with IEC60079 for Zone 2 hazardous areas

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Specific Applications
• Geothermal 7 units
• Marine / offshore
 Fixed platforms 84 units
 FPSO / FLNG 56 units
 Cruise liners 27 units
 Naval marine 6 units
• Mobile power
 GEAEP TM2500 179 units
 PWPS FT8 MobilePac 99 units
 Barges 3 units
• Synchronous compensators 136 units
© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Marine / Offshore Applications

• Certification
• CACW or CACA cooling
• Two-pack epoxy paint system
• Roll and pitch
• Reactance values

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Marine / Offshore Applications

• Certification
• CACW or CACA cooling
• Two-pack epoxy paint system
• Roll and pitch
• Reactance values

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Certification
• IEC60079
• American Petroleum Institute (API)
• Lloyds Register
• Det Norske Veritas (DNV)
• American Bureau of Shipping (ABS)
• Bureau Veritas
• ATEX
• Canadian Standards Association (CSA)

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

API 546 – Brushless Synchronous


Machines, 500 kVA & Larger
•API influence on project specifications is increasing
•Many oil & gas end customers will accept only manufacturers who comply
with API 546
•Some non oil & gas customers are adopting API 546 vibration levels
•Each customer is free to agree exceptions to API 546

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

API 546 – Possible Pitfalls


• VPI insulation specified
• Sealed winding conformance test of insulation
• C5 stator core steel coating – 400°C burnout requirement
• Shaft vibration limits, including double frequency
• Bearing housing vibration limits
• Impulse testing
• Full load heat run

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

API 546 – Compliance at a Price


• Voltage (±10%) and frequency (±5%) variation
• Cooling water fouling factor and temperature rise
• Cooler tube material and thickness
• Pipework
• Nameplates
• Auxiliary wiring
• Anti-condensation heaters
• Bearing inspection

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Marine / Offshore Applications

• Certification
• CACW or CACA cooling
• Two-pack epoxy paint system
• Roll and pitch
• Reactance values

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Marine / Offshore Applications

• Certification
• CACW or CACA cooling
• Two-pack epoxy paint system
• Roll and pitch
• Reactance values

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS
ROLL & PITCH

Roll – Oil drains on both sides Pitch – Thrust bearings

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Marine / Offshore Applications

• Certification
• CACW or CACA cooling
• Two-pack epoxy paint system
• Roll and pitch
• Reactance values

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Reactance Requirements
Fixed Platforms
• High subtransient reactance – fault level
• Low transient reactance – motor starting

FPSOs
• High subtransient reactance – fault level

Cruise Liners
• Specific values with low tolerance - harmonics

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Specific Applications
• Geothermal 7 units
• Marine / offshore
 Fixed platforms 84 units
 FPSO / FLNG 56 units
 Cruise liners 27 units
 Naval marine 6 units
• Mobile power
 GEAEP TM2500 179 units
 PWPS FT8 MobilePac 99 units
 Barges 3 units
• Synchronous compensators 136 units
© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

GEAEP TM2500

• Trailer mounted
• No enclosure
• Weight – to limit number of axles
• Weatherproof

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS
GEAEP TM2500

Weight = 42,680 KG (94,100lb)

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS
GEAEP TM2500

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS
GEAEP TM2500

The generator has a rain


guard at each end to
protect the exposed
shaft.

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

PWPS MobilePac®

• Trailer mounted
• Inside enclosure
• Weight – to limit number of axles
• Width

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS
PWPS MOBILEPAC ®

Weight = 34,250kg (75,500lb)

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS
PWPS MOBILEPAC ®

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

Specific Applications
• Geothermal 7 units
• Marine / offshore
 Fixed platforms 84 units
 FPSO / FLNG 56 units
 Cruise liners 27 units
 Naval marine 6 units
• Mobile power
 GEAEP TM2500 179 units
 PWPS FT8 MobilePac 99 units
 Barges 3 units
• Synchronous compensators 136 units

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS

© BRUSH Group
SPECIFIC APPLICATIONS – DAX
GENERATORS
SSS CLUTCH

© BRUSH Group

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