Training Report: ON Osram India Pvt. LTD

TRAINING REPORT
ON
OSRAM INDIA PVT. LTD.
INTRODUCTION
TO
COMPANY
HISTORY
The brand name of OSRAM was "born" in 1906 and registered by the
Deutsche Gasglühlicht-Anstalt
In 1919, the world famous picture logo with the light bulb also made
its first appearance
1985 OSRAM integrates as the first manufacturer the electronic
ballasts (ECG).
On July 1, 1919 AEG, Siemens & Halske AG and Deutsche
Gasglühlicht AG (Auer Gesellschaft) merged their light bulb
production activities
COMPANY PROFILE
This global player has its headquarters in Munich and
employs more than 41.000 people throughout the world.
In the 2007 fiscal year (to the end of September) sales
amounted to 4.7 billion euros.
Osram is one of the two largest lighting manufacturers
in the world and has 48 factories in 17 countries
Osram India is growing at very fast growth rate for last
few years.

WORLD WISE SALES
Worldwide sales by markets
Employees
OSRAM INDIA
OSRAM India is one of the leading lamp
manufacturers in the country.
Light from OSRAM shines in all the 32 States and
Union Territories
Currently OSRAM India has over 800 employees and
sales of over 3 billion Rupees
The company is a pioneer of innovative products in
General Lighting, Automotive Lighting, Photo Optics
and Electronic Control Gear.
PRODUCT PROFILE
CONSUMER PRODUCTS
PROFESSIONAL PRODUCTS
CONSUMER PRODUCTS
Energy saving lamps
Halogen lamps
Energy Saver Calculator
LED Lamps
Energy saving lamps
Energy saving lamps
OSRAM energy saving lamps live up to 15 times longer
and consume up to 80% less energy than conventional
light bulbs.
when it comes to purchase prices, OSRAM energy
saving lamps quickly pay for themselves and save you
money for a long time to come
Halogen lamps
Halogen lamps
Halogen lamp is an incandescent lamp with a
tungsten filament contained within an inert gas and a
small amount of a halogen such as iodine or bromine.
The combination of the halogen gas and the tungsten
filament produces a chemical reaction known as a
halogen cycle that increases the lifetime of the bulb
and prevents its darkening by redepositing tungsten
from the inside of the bulb back onto the filament. The
halogen lamp can operate its filament at a higher
temperature than a standard gas filled lamp of similar
power without loss of operating life
LED lamps
lamps can be made interchangeable with other types of lamps. A light-
emitting-diode lamp is a solid-state lamp that uses
light-emitting diodes (LEDs) as the source of light. The term "LED
lightbulb" is also colloquially used. "LED lamp" may in general refer to
conventional semiconductor light-emitting diodes, to organic LEDs
(OLED), or polymer light-emitting diodes (PLED) devices, although
OLED and PLED technologies are not commercially available in 2010.
Since the light output of individual light-emitting diodes is small
compared to incandescent and compact fluorescent lamps, multiple
diodes are often used together. In recent years, as diode technology has
improved, high power light-emitting diodes with higher lumen output are
making it possible to replace other lamps with LED lamps. One high
power LED chip used in some commercial LED lights can emit 7527
lumens while using only 100 watts.[1] LED
PROFESSIONAL PRODUCTS
Compact fluorescent lamps
High Intensity Discharge lamps
Electronic Control Gears (ECGs)
Compact fluorescent lamps
Compact fluorescent lamps
 A compact fluorescent lamp (CFL), also known as a
compact fluorescent light or energy saving light
(or less commonly as a compact fluorescent tube), is
a type of fluorescent lamp
Construction
The most important technical advance has been the

replacement of electromagnetic ballasts with electronic
ballasts; this has removed most of the flickering and slow
starting traditionally associated with fluorescent lighting.
There are two types of CFLs: integrated and non-integrated
lamps. Integrated lamps combine a tube, an
electronic ballast and either an Edison screw or a
bayonet fitting in a single unit. These lamps allow
consumers to replace incandescent lamps easily with CFLs.
Integrated CFLs work well in many standard incandescent
light fixtures, reducing the cost of converting to fluorescent.
Components
 CFLs have two main components: a gas-filled tube

(also called bulb or burner) and a magnetic or
electronic ballast
 Standard shapes of CFL tube are single-turn double
helix, double-turn, triple-turn, quad-turn, circular,
and butterfly.
 Electronic ballasts contain a small circuit board with
rectifiers, a filter capacitor and usually two switching
transistors connected as a high-frequency resonant
series DC to AC inverter
High Intensity Discharge lamps
 high-intensity discharge (HID) lamp is a type of
electrical lamp which produces light by means of an
electric arc between tungsten electrodes housed inside
a translucent or transparent fused quartz fused
alumina arc tube
 This tube is filled with both gas and metal salts. The gas
facilitates the arc's initial strike. Once the arc is started,
it heats and evaporates the metal salts forming a plasma
, which greatly increases the intensity of light produced
by the arc and reduces its power consumption
The process begins with the cutting of straight glass shells.,
PROCESS OF MAKING CFL

The shells are bent into a u shape.
The tubes are washed in a chemically purified water at a
temperature of 65-75 degrees centigrade .
After the wash the tubes are dried for about 25 minutes at a temperature of
about 80 degrees centigrade
A coating of fluorescent powder prepared with a binder and purified water is then applied
to the glass shells. The fluorescent powder is a combination of phosphor (containing
calcium phosphate, aluminum oxide) and polyethylene oxide and dispersion agents
The tubes are dried and put in a baking machine that maintains a temperature of about
550 degrees centigrade. After three minutes the tubes are taken out and a fluorescent-
whitening agent is applied
The filament is slipped inside the tubes
The ends of the glass tubes are cleaned and they are mounted on a
sealing machine for locking the filament inside the tube
The tubes are vacuumed in an exhaust machine and mercury and
argon are introduced into the tubes while the cathodes are heated
The mercury can either be in the form of pellets or liquid. The
heated cathodes turn the mercury into gas.
The tubes are sealed using a tipping machine and the electrical
components such as the ballast are soldered with the tubes
The CFLs are capped with a plastic base and sent for quality
checking that involves grading of CFLs based on their luminescence
THANK
YOU

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TRAINING REPORT

The most important technical advance has been the

 CFLs have two main components: a gas-filled tube

PROCESS OF MAKING CFL

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