Automation and Drives

EZ Positioning with
SINAMICS S120
Agenda
 Automation and Drives

Sinamics EZ EPOS Agenda

Production Machines Starter Basic Sinamics Drive Setup

 Insert Drive (CU310 or CU320)
 Auto Configure CU and Drive-CLIQ Devices
Agenda
Starter Offline Configuration
 Drive Configuration Wizard
 Telegram Setup for EZ _Speed Block
 Check S7 Hardware Configuration

Execute EZ_Speed Script File

 Copy from Example Project
 Execute and Save Project
 Download to Sinamics

Step7 Simatic Manager Programming

 Copy Needed blocks to new Program
 Setup FB120 in new Program
 Edit Symbol Table
 Save and Download S7 Project

Test EZ Speed Application on Demo

 Run through all Testing with S7 PLC and S120 Demo

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

EZ Speed with SINAMICS

S120
S7 Hardware Configuration
 Automation and Drives

Start New Project with S7 Simatic Manager

Open S7 and Select File / New
Production Machines

Agenda

Select new Name for Project and Press OK

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Insert S7 300 Simatic Station

Right Click on New Project and insert new Object
Production Machines  Choose Simatic 300 Station

Agenda

New Station inserted --Note Hardware Icon

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Start Hardware Configuration

Production Machines
Click on Hardware Icon and Open HW Configuration
Open Hardware Catalogue
Agenda
Insert S7 300 Rack, Power Supply, and CPU

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Add Sinamics S120 in Hardware Configuration

Production Machines
Drag the drive on to the Profibus Network
• Choose Node Address 4
Agenda • Select Present Firmware Version (2.5)
• Choose Telegram Type None

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Save and Close Hardware Configuration

Production Machines Press Save an Compile Button

• Hardware Configuration should Save and Compile
Agenda • Correct any errors if they occur

Exit the Hardware Configuration

• HW Config must not be Open for Next Section!

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

EZ Speed with
SINAMICS S120
Basic Starter Online Commissioning
 Automation and Drives

Open Starter Program & Go Online

Open Starter by Motor Icon for Sinamics
Production Machines

Agenda

Go Online with Starter –Use

Do not Upload to the PG!

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Default CU310 or CU320

Right Click On CU310 (or CU320) and Choose…
Production Machines •Target Device / Restore Factory Settings
Agenda

Check the Box – Save Factory Settings to ROM

Power Cycle Drive after RAM to ROM Completed

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Complete Auto Configuration

Select Auto Configuration and Start Auto Configuration
Production Machines
Choose Control type for Motor type
Agenda
Close after Initialization

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Starter Offline Configuration

Go Offline with the Sinamics
Production Machines
Select Configuration under the Device Folders
Agenda • This Configuration is under the Drive Object Used
• Click On Configure DDS to Parameterize Drive Settings

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

EZ Speed with
SINAMICS S120
Basic Starter Offline Commissioning
 Automation and Drives

Open Starter Program & Go Offline

Open Starter by Motor Icon for Sinamics
Production Machines

Agenda

Go Offline with Starter –Use

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Open DDS (Drive Data Set)

From the Drive to be Commissioned Choose…
Production Machines
Configuration
Agenda

Choose Configure DDS…

Offline Configuration Wizard is Opened

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Control Structure Setup Vector

Production Machines
Select Speed Control with Encoder
UseFunction Modules when Needed**
Agenda **For the Servo Extended Setpoint Channel is needed

Next, Select Continue

S7 Control in Sinamics Drives
For internal use only
 Automation and Drives

Control Structure Setup - Servo

Production Machines
Select Speed Control with Encoder
UseFunction Modules when Needed**
Agenda **For the Servo Extended Setpoint Channel is needed

Next, Select Continue

S7 Control in Sinamics Drives
For internal use only
 Automation and Drives

Power Unit Configuration

Power Unit Data Up-read in Auto Configuration (Drive-CLIQ)
Production Machines
 Confirm Device type is Correct via Part label
Agenda
 Select Continue for next Configuration Screen

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Motor Configuration

Production Machines
Motor Data Up-read in Auto Configuration (Drive-CLIQ) **
 **If Motor is a Drive-CLIQ Motor
Agenda  Non Drive-CLIQ Motors can be Selected from List
 Third Party Motors can have data entered

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Motor Configuration
For Third Party Motors Select Complete Motor ID
Production Machines
 Motor ID will be Completed on First Start Command
Agenda
 Motor may rotate back and forth slightly on Demo
 Insure motor is braked for actual application if needed

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Holding Brake Configuration

Motor Data Up-read in Auto Configuration (Drive-CLIQ) **
Production Machines
 **If Motor is a Drive-CLIQ Motor
Agenda
 Non Drive-CLIQ Motors Check Motor Name Plate
 DEMO drives do not Use Holding Brakes

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Encoder Configuration
Choose Encoder Data for Non Drive – CLIQ Encoder
Production Machines
 Siemens and Third Party Encoders can be Parameterized
Agenda
 Choose 1024 HTL for the DEMO Induction Motor
 Note Encoder 1 is from Motor Encoder

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Technology Type

Production Machines Choose Standard Technological Application

 Other Option is for Fans & Pumps
Agenda  Note the Motor ID Parameter is set

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Profibus Telegram type

Production Machines
Choose Free Telegram with BICO
 The Profibus Telegram will be Configured Later
Agenda  Free Telegram allows Custom Telegrams
 Script Files will be used to Setup Telegram Mapping

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Summary Data Acceptance

Production Machines
Review data and Click Finish if Complete
 After Completing DDS Wizard “Save and Compile”
Agenda  DDS Wizard Data is now Complete

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Profibus Telegram Configuration

Production Machines
From the Drive to be Commissioned Choose…
 Configuration
Agenda

Use Up – Down Buttons to Move Drive Objects

CU is 1st and Drive (S) should be in Preceding Order
S7 Hardware Configuration Should be Closed!

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Profibus Telegram Configuration

Select Word Length For Telegrams
Production Machines
 CU Telegram not needed for Demo
Agenda

Word Length For Telegrams

 EZ_EPOS uses 10 words IN and 10 Words Out
 EZ_APC_SPEED uses 10 Words IN and 10 Words Out
 EZ_Basic_SPEED uses 6 Words IN and 6 Words Out

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Profibus Telegram Configuration

Select Transfer to HW Config
Production Machines
 CU Telegram will be sent to the S7 Hardware Config.
Agenda

 Select Yes to transfer

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Profibus Telegram Configuration

Production Machines
Telegram has Successfully been Transferred
 Note Blue Check Boxes
Agenda

Save and Compile Program before Proceeding

 Save and Compile Using Starter

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

EZ Speed with
SINAMICS S120
Starter Script File
 Automation and Drives

Open Starter Program in Example S7 Given

Copy Script file from Example Program
Production Machines

Agenda

 Close Example Program’s Starter and go to new Program

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Create Script Folder in New Program

Right Click On Drive to be Commissioned
Production Machines
• Expert / Insert Script Folder
Agenda

Paste Script in New Script Folder

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Open Script in New Project

Click On the Speed Script
Production Machines
• The Script Editor Opens
Agenda

Click inside the Script Editor area

 The Script Editor Buttons appear on the Task Bar

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Accept and Execute the Script

Click On the Accept and Execute Button
Production Machines
• The script File parameterizes the drive for Speed Block
•All the Drive Parameters needed by FB110 are Complete
Agenda

Save and Compile the Starter Program

•The Program is now Ready for Download

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Download to the Drive

Go Online with Starter to the Drive
Production Machines
•Choose Download to the Drive
•Choose RAM to ROM
Agenda

Drive is now ready for Operation

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

EZ Speed with
SINAMICS S120
S7 Simatic Manager Programming
 Automation and Drives

Open S7 Program & S7 Hardware

Production Machines
Open New Sinamics S7 Project
And Open Hardware Configuration
Agenda To Confirm Configuration of Telegram

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Verify Telegram Configuration

Production Machines
Highlight the Profibus Card and View the Telegram
Telegram will be “User Defined”
Agenda
Length should be 6 words (12 bytes)

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Download Configuration to PLC

Production Machines
Save and Compile HW Configuration
Download Configuration to PLC
Agenda

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Download Configuration to PLC

Production Machines
Follow S7 Sequence to Download Hardware Config
Select Target Module (If Multiple PLCs)
Agenda
Restart PLC after Download
PLCs LED will still show Fault

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Copy Blocks to New S7 Program

Production Machines
Open the Example Program and Copy Relevant Blocks
Task Bar – Use Window / Arrange Horizontally
Agenda

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Copy Blocks to New S7 Program

Production Machines
Open the Example Program and Copy Relevant Blocks
See Example Below for Copying Blocks
Agenda

Paste Blocks in new S7 Program

VAR (Variable Table) can be copied
VAR may need editing if Instance DB # Changes
Instance DB will be Created in Later Step
Copy Relevant Profibus Communication Blocks
OB82, OB86, and OB122
SFC14 and SFC15 are PLC System Function Blocks
S7 Control in Sinamics Drives
For internal use only
 Automation and Drives

Insert FC (Function Call) for Drive(s)

Production Machines
Right Click on S7 Blocks Folder and Insert a FC
Edit Symbolic Name and Comments
Agenda

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Open New FC and Insert Drive FB

Open FC and Choose Drive FB from Catalogue
Production Machines
Note Catalogue Icon Highlighted on Task Bar
Agenda
Insert a network and Drag FB115 on to Network

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Insert Instance DB in Drive FB

Production Machines
DB number is Entered to Generate Instance DB
Enter DB115 in “????” to test with Variable table included
Agenda
Multiple FB115s with Specific DBs can be used

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Parameterize Function Block

Production Machines
Nominal RPM and Hex address from Drive
Use Nominal Current, Volts, Torque, and RPM for Demo
Agenda
Address is same as in Hardware Config-Profibus for Drive
Address is Hex value and not decimal value
 Save FC

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Insert FC In OB1
Open OB1 Block
Production Machines
Save Program in OB1 After Inserting FC
Agenda

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Edit Symbol Table

Production Machines
Open Symbol Table and Edit Instance DB
Name for DB can be symbolic to Axis
Save Symbol Table
Agenda

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Download S7 Project to PLC

Production Machines
Open the Blocks Folder and Download the Blocks
Use the Download Button on the S7 Manager task bar
Agenda

System data has been loaded in the Hardware Config

 SFC14 and SFC15 are included with S7 PLC

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

EZ Speed with
SINAMICS S120
Testing Application
 Automation and Drives

Verify Control Word One

Use VAR table in S7 Manager with Starter Diagnostics
Production Machines
• Open the VAR Table Online*
• Open Starter Online
Agenda
• Set Bits 0.1 – 0.3 to Logical 1
• Set Bit 0.4 to Clear Drive Fault –If Needed

• *VAR Table included is addressed to DB110 if your test is for

different DB you will need to edit VAR table

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Verify Control Word One

Open Control Logic in Starter and Observe Bit 0-3
Production Machines • Set Off2, OFF3, and Enable to 1
• Toggle Bit O ON / OFF with VAR Table
Agenda • OFF2 is Coast to Stop
• OFF3 is Quick Ramp Down Stop
• Enable is Pulse Enable to Drive

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Notes on Control Word One

Sequence order for Bits during Operation
Production Machines
• Bit 10 is High for PLC Control
• Off2, OFF3, and Enable are set to 1
Agenda
• OFF1 (Bit 0) Transitions to 1 and remains high
• Control Word 1 is needed for Operation

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Run Drive from VAR Table

With Bit 0.1 – 0.3 ON;
Production Machines
• Set Bits 0.0 to True
• Trigger Setpoint in DBW 2
Agenda
• Axis Should move to setpoint in DBW2
• Note that Setpoint is Scaled 4000H to 100% speed

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Jogging Setpoints
Click on Speed Setpoint Folder under Drive
Production Machines
• Use New Setpoints for Jog1 and Jog2
Agenda

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Jogging Axis
Use Jog bits 0.5 and 0.6 to Jog Axis
Production Machines • Bit 0 must be OFF
• Bit 0.1 – Bit 0.3 Must be ON for Jogging
Agenda

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Reverse Setpoint & Inhibit Direction

Use Bit 56.3 to Reverse Setpoint
Production Machines
 Bit 61.4 can be used for Inhibit Negative Direction
 Bit 61.5 can be used for Inhibit Positive Direction
Agenda
 Bits 61.0 – 61.5 Can be Fixed Setpoint Select

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Starter Setpoint Path

Use the Graphics under the Setpoint Folder
Production Machines
 Additional Setpoint and Scaling
 Radio Buttons in Starter for Easy Check Out
Agenda
 Go to Next GUI Page <1>

<1>

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Starter Setpoint Path

Using the Graphics in the Setpoint Folder
Production Machines
 Minimum and Maximum Speeds
 Speed Suppression
Agenda
 Go to Next GUI Page <2>

<2>

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Starter Setpoint Path

Using the Graphics in the Setpoint Folder
Production Machines
 Ramp Function Generator and Control
 RFG Time Value can be set in RFG Graphic
Agenda
 Go to Next few GUI Pages <3> to Torque Setpoints

<3>

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Starter Setpoint Path – Vector Torque Control

Use the Graphics under the Setpoint Folder
Production Machines
 Torque Control can be used via the PLC
Agenda
 Find the Signal and Torque Control Bit in the VAR

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Starter Setpoint Path- Servo Torque Control

Use the Graphics under the Setpoint Folder
Production Machines
 Torque Control can be used via the PLC
Agenda
 Find the Signal and Torque Control Bit in the VAR

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

Torque Control
Use the VAR Table to Run in Torque Control
Production Machines
 Control Word 1 must be On
 Use Bit 4.0 for Toque Control
Agenda
 Use DBW 64 for Torque Setpoint

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

FB 110 Diagnostics
These Status Bits and Words can be used in PLC Logic
Production Machines

Agenda

S7 Control in Sinamics Drives

For internal use only
 Automation and Drives

FB 110 Block View

Production Machines

Agenda

S7 Control in Sinamics Drives

For internal use only