School of Computing Science and Engineering
Course Code: CSIO4700 Course Name: IoT for Industries
IIoT for Smart Manufacturing
Faculty Name: Mr. C.Vairavel Program Name:
Prerequisite/Recapitulations
• Basic knowledge about IoT
Objectives
• TO Study about IIoT for Smart Manufacturing
Agenda
• Background
• What is IIoT for Smart Manufacturing?
• How to get started with IIoT?
• Enerco Specialization in IIoT..
Background
• All popular technology Companies such as Facebook, Whatsapp, LinkedIn applications are
FREE but remember there is NO FREE LUNCH !
• These Companies have realized the importance of data and how it could be used to generate
revenue
• Data is useful – Simple !
• Data intelligence and application depends on the Company and if used correctly can
positively and perfectly align with a Company’s business goals
• In fact data can help a Company grow it’s business in terms of revenues and profitability as
well as help in introducing new products and services.
Background
Background
• In the manufacturing context Industry 4.0 is all about Smart Manufacturing
(Smart Factory) achieved by
• Connected World – hardware implementation and upgradation
• Data Collection and Analysis – software implementation
• Intelligent decision making – software / cloud deployment through
ArtificialIntelligence
• Closed loop system (control) – feedback to actuators
• In a nutshell an IoT project attempts to do one or more of the following –
• Monitor
• Optimize
• Control
• Automate
What is IIoT for Smart Manufacturing?
• IoT stands for Internet of Things which stands for a totally connected world and
smart decision making
• In a connected world all the equipment will be connected to a central platform
and / or to each other for data transfer and / or control
• It is estimated that 50 billion devices will be connected to the internet by 2020
Devices such as (Smart Homes) –
• Lights
• Ovens
• Refrigerators
• Air-conditioners
• CCTV Cameras
• Security Locks
Etc.
What is IIoT for Smart Manufacturing?
• Same principles are being extended to logistics and automobile
industry (also a part of the overall umbrella of Industry 4.0)
• In fact some cars are already connected to their manufacturers,
dealers and owners to ensure –
• Safety – accident reporting
• Security – tracking in logistics industry or kids tracking in school
bus
• Comfort – remotely switching on Car AC before you start driving
• Efficiency – Fuel level monitoring in logistics
Etc.
What is IIoT for Smart Manufacturing?
What is IIoT for Smart Manufacturing?
• So IIoT in manufacturing means
• All your plant equipment can talk to you by giving necessary data and by
presenting insightful data for your action
• Your plant equipment can talk to each other and present insightful data points
and ideas to improve your productivity
• An intelligent platform can help you with sound decision-making backed by data
for important business decisions such as –
• Resource Planning
• Production Planning
• Maintenance scheduling
• Market Cycles (recession, slowdown)
• Raw material ordering
Etc.
What is IIoT for Smart Manufacturing?
• Smart Manufacturing in Industry 4.0 implies usage of –
• Connectivity
• Data handling and processing
• AI (Artificial Intelligence) & ML (Machine Learning)
• Platform & App Access
• 24 x 7 Cloud Access
• Consists of top-down approach wherein IIoT can directly have a positive
impact on the business
What is IIoT for Smart Manufacturing?
How to get started with IIoT?
• IIoT is a solution and not a product – PERIOD !
• It cannot be thought of as a standard product which can be customized as
majority of the products use proprietary technologies and coding
• Any manufacturing unit or plant should consider IIoT as a solution to the
existing (tangible and intangible) problems
• The problem could be
• Business problem (major use-case)
• Technology problem (breakdowns, low OEE)
• Planning & Management problem (resource, asset)
• So is IIoT about automation? No, it is one-step ahead of automation
How to get started with IIoT?
• Each IIoT solution is unique as each plant or Company has it’s own specific
challenges, goals and objectives
• Some of the common challenges or problems are –
• Alignment of business goals with production
• Business predictability and certainty
• Resource planning challenges
• Frequent Equipment breakdowns
• Underutilized resources – human and machine
• Equipment / System Underutilization
How to get started with IIoT?
How to get started with IIoT?
Step 1 : IIoT Audit
• Hire a IIoT Expert agency to audit your plant to understand the existing
system and setup for
• IIoT Technical Audit
• IIoT Business Audit
• Also consists of interaction with plant team to understand and freeze
requirements
Step 2 : Architecture Preparation & Cost Estimation
• Plant simulation using our best-in-class software platform (globally recognized
and used)
• Finalization of architecture, equipment vendor, communication protocols and
systemintegration requirements
How to get started with IIoT?
Step 3 : Pilot Project deployment
• A pilot project meeting initial basic requirements is deployed
• Monitoring of pilot project for performance, utility and gaps
Step 4 : Full-scale project deployment
• Complete project deployment with cloud connectivity
References
1. Vijay Madisetti and ArshdeepBahga, “Internet of Things (A Hands-on-
Approach)”, 1st Edition, VPT, 2014
2. Michahelles, “Architecting the Internet of Things”, ISBN 978-3- 642-19156-5 e-
ISBN 978-3-642-19157-2, Springer
3. Francis daCosta, “Rethinking the Internet of Things: A Scalable Approach to
Connecting Everything”, 1st Edition, Apress Publications, 2013
4. CunoPfister, Getting Started with the Internet of Things, O‟Reilly Media, 2011,
ISBN: 978-1-4493-9357-1.
5. https://nasscom.in/system/files/secure-pdf/IoT_in_India_report_05072016.pdf
