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Pinoy: Industrial Electronics

The document provides an overview of industrial electronics, including: 1) Defining industrial electronics and its objectives of understanding manufacturing systems and industrial control electronics classifications. 2) Summarizing the history of industrial electronics from the 1800s to today. 3) Describing classifications of manufacturing systems and industrial control electronics. 4) Listing examples of controller hardware and software used in industrial automation.

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0% found this document useful (0 votes)
125 views21 pages

Pinoy: Industrial Electronics

The document provides an overview of industrial electronics, including: 1) Defining industrial electronics and its objectives of understanding manufacturing systems and industrial control electronics classifications. 2) Summarizing the history of industrial electronics from the 1800s to today. 3) Describing classifications of manufacturing systems and industrial control electronics. 4) Listing examples of controller hardware and software used in industrial automation.

Uploaded by

FerrolinoLouie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPTX, PDF, TXT or read online on Scribd
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www.PinoyBIX.

org
Presents:

Industrial Electronics (Lec #1)


LECTURE #1

OBJECTIVES: At the end of the lessons the students should be able


to:
❑ Define Industrial Electronics
❑ Learn the Brief History
❑ Understand Manufacturing System Classification
❑ Enumerate Classification of Industrial Control
Electronics
❑ Enumerate Controller Hardware and Controller
Software

FroydWess - Online Notes


LESSON OUTLINE:

❑ Definition
❑ Time Line
❑ Manufacturing System Classification
❑ Classification of Industrial Control Electronics
❑ Controller Hardware
❑ Controller Software

FroydWess - Online Notes


Definition:

❑ Industrial Electronics - branch of electronics that deals with the


design, development and application of electronic devices, circuits, and
systems that drive the industry.

❑ Power electronics refers to control and conversion of electrical


power by power semiconductor devices wherein these devices operate
as switches. Advent of silicon-controlled rectifiers, abbreviated as
SCRs, led to the development of a new area of application called the
power electronics

FroydWess - Online Notes


Industrial Electronics Time Line:

❑ 1801 – Joseph Jacquard invents a textile machine that


is operated by punch cards.
❑ 1834 – Charles Babbage invents a numerical engine
that would later become the computer.
❑ 1890 – Nicola Tesla demonstrate the use of electronics
for the remote control of a model boat.
❑ 1892 – Seward Babbitt designs a motorized crane with
a gripper to remove ingots from furnace.
❑ 1900 – The introduction of the mercury arc rectifier and
metal tank rectifier.
❑ 1904 – Sir John Fleming develops the Fleming valve,
which is the vacuum tube rectifier.

FroydWess - Online Notes


Industrial Electronics Time Line:

❑ 1908 – Lee De Forest invented the vacuum tube


amplifier.
❑1928 – Electronic control of a DC motor is accomplished
using vacuum tubes.
❑1938 – German scientist Walter Schottky invents the
semiconductor diode.
❑1940s – Vacuum tubes began replacing mechanical
control circuits.
❑1941 – The first commercially made variable – speed AC
motor control system is developed. This system
varies the frequency of the motor by using Vacuum
tubes technology.

FroydWess - Online Notes


Industrial Electronics Time Line:

❑ 1947 – Three American scientists, John Bardeen,


Walter Brattain, and William Shockley, invent the
transistor.
❑ 1956 – The invention of the PNPN triggering transistor,
which defined as a thyristor.
❑ 1957 – The first solid – state variable speed motor
control system becomes commercially available
❑ 1958 – The second electronics revolution began - new
era of power electronics. Jean Hoermi, Jack Kilby and
Robert Noyce developed the integrated circuit (IC).
❑ 1960 – Semiconductor devices such as thyristors began
replacing TV technology especially for motor control.

FroydWess - Online Notes


Industrial Electronics Time Line:

❑ 1968 – Engineers at General Motors developed the first


Programmable Logic Controller (PLC).
❑ 1970 – The development of microprocessor led to the
invention of the PLC. (Ted Hoff invents
microprocessor)
❑ 1977 – Apple, Radio Shack and Commodore
introduced PC for home and office automation.
❑ 1986 – Robotics Technology began.
❑ 1994 – 64 – bit microprocessor commercially available

FroydWess - Online Notes


Industrial Electronics Time Line:

❑ 1998 – Tag – based programmable logic controllers start


to be adopted by industry.
❑ 2000 – Device networks like DeviceNet, Foundation
Field bus, Profibus, and Ethernet/IP are adopted
frequently by industry.
❑ 2001 – Wireless networks find broader application in
automation.

FroydWess - Online Notes


Manufacturing System Classification:

• Project
– complex products with many parts and one of
a kind
– examples are oil refineries, large office
buildings, cruise ships, and large aircrafts
• Job Shop
– non complex products with few parts and
small production volume
– combinations of manual and machines
production

FroydWess - Online Notes


Manufacturing System Classification:

• Repetitive
– orders for repeat business with multiple – year
contracts on products
– production quantity is high
– Automated processes
– examples: components for the automotive
industry, water pumps, alternators, and
transmissions

FroydWess - Online Notes


Manufacturing System Classification:

• Line
– delivery time required by the customer is often
shorter than the total time it takes to build the
product
– with many options or model products
– inventory of subassemblies is present
– large manual labor and automation
components
– example: automotive production

FroydWess - Online Notes


Manufacturing System Classification:

• Continuous
– manufacturing system that is never
interrupted
– highly automated system with little manual
labor
– examples: canned goods, breakfast cereal,
soft drinks, mouthwash, toothpaste, etc.

FroydWess - Online Notes


Classification of Industrial Control Electronics

• Manual Machines
– large group of machines operated in the
manual mode to support every operation in
the production of goods
• Programmable Machines
– large group of computer numerically
controlled (CNC) machines that perform a
variety of materials processing tasks, like
machining metal parts and forming plastic
parts

FroydWess - Online Notes


Classification of Industrial Control Electronics

• Robots
– industrial machines capable of being
programmed and tooled to perform many
different manufacturing tasks: welding,
material handling, painting and assembly
• Material Moving Systems
– systems that move raw materials and finished
goods through manufacturing using
automation technologies, including belt
conveyors and automatic guided vehicle

FroydWess - Online Notes


Classification of Industrial Control Electronics

• Material Tracking Systems


– systems that identify raw materials and
finished goods during manufacturing bar
codes and other object identification and
recognition technologies
• Material Storage and Retrieval Systems
– Automatic Storage and Retrieval System
(ASRS) stores and retrieves raw materials,
finished parts and completed products

FroydWess - Online Notes


Classification of Industrial Control Electronics

• Flexible Manufacturing Cells (FMC)


– a group of related machines that perform a
particular process or step in a larger
manufacturing process
• Fixed Automation Machine
– a large class of dedicated machines designed
to manufacture and assemble parts into
finished products with a minimum of human
intervention

FroydWess - Online Notes


Classification of Industrial Control Electronics

• Flexible Manufacturing Systems (FMS)


– one or more manufacturing machines
integrated by an automatic material handling
system
– controlled by a computer
• Continuous Process Systems
– computer controlled production systems used
in the preparation of food and in the
production of chemicals, pharmaceuticals,
and paper products

FroydWess - Online Notes


Controller Hardware:

• Single – Board Computers


• Single – loop Controllers
• Relay Logic
• PLC
• PCs
• Distributed Control Systems (DCS)

FroydWess - Online Notes


Controller Software

Machine Control Cell and Process HMI Software


Software Control Software
○ Microprocessor ○ MMI
machine code
○ High – level
○ G – Code language
○ Ladder Logic 1. C
○ High Level 2. Visual Basic
Language
1. C
2. Visual Basic

FroydWess - Online Notes


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