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    Abrasive Jet Machining (AJM)

    Uploaded by

    ruchi sharma
    The document discusses the estimation of material removal rate (MRR) and kinetic energy in abrasive jet machining (AJM) for ductile materials. It provides assumptions and derivations for calculating MRR and kinetic energy based on the abrasive particle diameter, density, and velocity. It then presents 4 problems applying these calculations for given abrasive flow rates, densities, velocities, and nozzle diameters. The solutions calculate values for MRR per impact, indentation radius, gas flow rate, and MRR for a brittle material.

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    Abrasive Jet Machining (AJM)

    Uploaded by

    ruchi sharma
    1K views9 pages
    The document discusses the estimation of material removal rate (MRR) and kinetic energy in abrasive jet machining (AJM) for ductile materials. It provides assumptions and derivations for calculating MRR and kinetic energy based on the abrasive particle diameter, density, and velocity. It then presents 4 problems applying these calculations for given abrasive flow rates, densities, velocities, and nozzle diameters. The solutions calculate values for MRR per impact, indentation radius, gas flow rate, and MRR for a brittle material.

    Original Description:

    Estimation of M.R.R. & kinetic energy in abrasive jet machining (AJM) for ductile materials

    Original Title

    Abrasive Jet Machining (AJM)

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    © © All Rights Reserved

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    The document discusses the estimation of material removal rate (MRR) and kinetic energy in abrasive jet machining (AJM) for ductile materials. It provides assumptions and derivations for calculating MRR and kinetic energy based on the abrasive particle diameter, density, and velocity. It then presents 4 problems applying these calculations for given abrasive flow rates, densities, velocities, and nozzle diameters. The solutions calculate values for MRR per impact, indentation radius, gas flow rate, and MRR for a brittle material.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    1K views9 pages

    Abrasive Jet Machining (AJM)

    Uploaded by

    ruchi sharma
    The document discusses the estimation of material removal rate (MRR) and kinetic energy in abrasive jet machining (AJM) for ductile materials. It provides assumptions and derivations for calculating MRR and kinetic energy based on the abrasive particle diameter, density, and velocity. It then presents 4 problems applying these calculations for given abrasive flow rates, densities, velocities, and nozzle diameters. The solutions calculate values for MRR per impact, indentation radius, gas flow rate, and MRR for a brittle material.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 9

    Estimation of M.R.R.

    & kinetic energy in


    abrasive jet machining (AJM) for ductile
    materials
    ASSIGNMENT

    SUBMITTED TO:
    SUBMITTED BY:
    Dr. Rabesh Kumar Singh AVINASH MISHRA
    (Assistant Professor)
    Assumptions:-
    1. Abrasive are spherical in shape and rigid.
    2. Kinetic energy of particle is completely used to cut the material.
    3. For Ductile material volume of material removal is assumed to be equal to indentation volume due to particulate impact.
    Derivation:-
    Let the abrasive be spherical with diameter d g

    From the geometry


    Kinetic Energy (K.E.)
    M.R.R Calculations
    PROBLEM 1: During AJM, mixing ratio used is 0.2. Calculate mass ratio, if the ratio of density of abrasives and density of
    carrier gas is equal to 20.

    SOLUTION
    PROBLEM 2: Material removal rate in AJM is 0.5 mm3/sec. Calculate MRR/impact if the mass flow rate of abrasive is 3
    gm/min, density is 3gm/cc and grit size is 60 microns. Also calculate the indentation radius.

    SOLUTION
    PROBLEM
      3: Diameter of the AJM nozzle is 1.0 mm and jet velocity is 200 m/s. Find the volumetric flow rate () of the
    carrier gas and abrasive mixture,.

    SOLUTION

    Cross-sectional area of the nozzle


    PROBLEM
      4: Estimate the MRR in AJM of a brittle material with flow strength of 4 GPA. The abrasive flow rate is 2
    gm/min, velocity is 200m/s, density of abrasive is 3 gm/cc.

    Data Given:
    Flow strength of work material =
    Abrasive grain density =
    Mass flow rate of abrasives =
    Velocity =

    SOLUTION

    Since the material is brittle. We need to use the MRR formula corresponding to The brittle material.

    =48

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