Skill Matrix Level Defined

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Skill Matrix Criteria 0% to 100%

• Knowledge about the 5S & Waste management system • Knowledge about incident/Near Miss
• Awareness about minimum PPEs requirement before entering in shop floor • Able to do 3S at workplace
• Do’s & Don'ts of safety • Knowledge about safety PPEs according to work
• Awareness about emergency evacuation route & Assembly point • Knowledge about type of fire & emergency evacuation method

• Knowledge about Process check points • Knowledge about the process defect
• Knowledge about the defect matrix • Knowledge about the standardize work process
• Awareness about handling of abnormal conditions. • Knowledge about identification tags
• Understanding about WI • Knowledge about Pokayoke check points
• How to handle defective part 25% 50% • Knowledge about Red bin & Scrap handling process.

• Knowledge about starting of Machine • Knowledge about Product & process parameters
• Knowledge about part loading & Unloading • Production targets achieve with in tack time
• Handling of the material trolley & Bins. • Knowledge about Filling productions documents like SOP, MSVS
• Awareness about the SOP,MSVS & SWS sheet & Production Tag system. & SWS & Daily production sheet
• Knowledge about the cycle time
• Knowledge about daily machine maintenance check point
• Knowledge about the emergency stop button, circuit & sensor • Knowledge about machine touch panel
• Knowledge about machine abnormal condition
• Should be able to do general maintenance of machine
• Able to handle the electric & pneumatic breakdown of machine. • Knowledge about mechanical system of machine
• Awareness about machine TPM check points • Knowledge about jigs & fixture
• Awareness about TPM culture
• Knowledge about the defect matrix • Knowledge about electrical system of machine
• Awareness about past customer problems. • Able to do trouble shoot of machine breakdown
• Use of measuring equipment & receiving gauges • Awareness about spare part management
• Knowledge about the abnormal condition handling
• Knowledge about the 3M,3G & 4M change • Knowledge about the process defect & their possible cause
• Knowledge about the SOP, MSVS & Petrol Inspection check sheet • Able to check the all PDI points & qualify poison test
• Knowledge about productivity
100% • Knowledge about petrol Inspection check sheet
• Knowledge about the CTQ operation
• Awareness about how to fill data in production sheet •
• Knowledge about cycle time & process defects 75% Knowledge about Maru A process

• Can able to do job setup independently


• Should be able to improve the productivity
• Knowledge about Cycle time & tack time.
through 5S/Kaizen & suggestion scheme.
• Knowledge about first add box
• Awareness about fire extinguisher & their location
• Good communication skill
• Able to maintain 5s
• Mock drill training taken

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