CENTUM has developed as a

true open system.

1998

CENTUM-XL
CENTUM (2 )
ND

1988 1993

1984
1981

1975
CENTUM
CENTUM V

World’s first DCS

Integrated Production Control System
for Small to Large Scale Application on
UNIX operating system

Integrated Production Control

System for medium to large scale
application on Microsoft Windows
2000/XP platform

Production Control System for small

and medium scale application on
Microsoft Windows 2000/XP platform
 SYSTEM CONFIGURATION

Equipment Nomenclature
Human Interface Stations (HIS)
The HIS is mainly used for operation and monitoring – it displays process variables,
control parameters, alarm, trend windows, etc.
There are two types of HIS:
• Console Type
Enclosed Display Console Open Display Console

• Desktop Type
 SYSTEM CONFIGURATION
Equipment Nomenclature
Field Control Station (FCS)
The FCS is the controller that executes control strategy and computation to control
the plant.
LFCS (with RIO) KFCS (with FIO) FFCS
(Compact FCS for FIO)

SFCS (with RIO)

FIO
 SYSTEM CONFIGURATION
Equipment Nomenclature
Engineering PC (ENG or EWS)
This is the PC with engineering functions used to perform Centum CS3000 system
generation and maintenance management.
It can be the same type of general-purpose PC as the HIS and can even be the same
PC as the HIS. By having HIS operation and monitoring functions on the same PC,
you can use the test (control station emulation) functions to provide an efficient and
easy-to-use engineering environment.

SFC

Logic Chart

Control
Drawing
 SYSTEM CONFIGURATION
Equipment Nomenclature

Bus Converter (BCV)

This equipment links the V net system but to another Centum CS3000 domain or to
an existing Centum series or µXL systems.
Communication Gateway Unit (CGW)
This equipment links the Vnet control system bus to an Ethernet bus (to a
supervisory computer system or general purpose personal computer).
By CGW wide area communication function, you can also link two Centum CS3000 V
nets in different places using a dedicated telephone lines.
V Net
The V net is the real time control system bus, that connects stations such as FCS,
HIS, BCV and CGW. Dual-redundant V net support is standard.
Ethernet
Ethernet is used to link HIS, ENG and supervisory systems. It is also used for
transferring data files to supervisory computers and for HIS data equalization.
 SYSTEM CONFIGURATION
Equipment Nomenclature
Fieldbus
The FOUNDATION fieldbus is a multidrop digital communications bus for field
instruments and is expected to replace the conventional 4-20 mA analog interface.

EXAOPC
This provides OPC server functions to enable applications in a supervisory PC to
access Centum CS3000 data. It provides a link between control layer and business
data processing layer.
 SYSTEM CONFIGURATION
Vnet Bus
 SYSTEM CONFIGURATION
Vnet I/P

ENG/HIS

Bus 2 Bus 1
(Open Communication) (Control Communication)

L2 switch L2 switch

FCS(FFCS-L)
 SYSTEM CONFIGURATION
Vnet I/P
ENG
HIS

Vnet Router GSGW/

SIOS
FFCS-L

To CS, CS3000/1000 PLC

(Vnet) OPC
Server
Field network

Foreign system
 SYSTEM SPECIFICATION
 Scale
 256 stations / system
 16 domains / system
 64 stations / domain
 100.000 tags (expandable up to 1.000.000 tags)

 Domain Structure
 Centum CS3000 to Centum CS3000 (multiple domain)
 Centum CS3000 to other Yokogawa legacy system
(Centum CS, Centum XL, µXL)
 Inter-domain communication by using Bus Converter

 Control Bus
 High Speed (10Mbps) real time network (V-net) (10-B-5, 10-B-
2)
 High Speed (1Gbps) for Vnet/IP (100-B-T or 1000-B-T))
 Maximum length 20 Km (with repeater / optical)
SYSTEM SPECIFICATION
DOMAIN INTEGRATION

Vnet I/P Multiple Domains

L3 switch
1 Gbps

Domain 1

Domain 2
 INTEGRATION WITH OTHER PCS

In order to integrate programmable controllers (PLC) and non-Yokogawa process control

systems (PCS) into the Yokogawa CS 3000 system for comprehensive monitoring, a System
Integration OPC Station （ SIOS) with gateway features is being released. With a SIOS, it is
now possible in the CS 3000 operation and monitoring windows to read process data and
alarm and event messages from other control systems.

With the use of industry standard OPC interfaces, maximum connectability with other systems
can be established at a minimum engineering cost. There is no need to create specific programs
for the CS 3000 to access data on other systems. The OPC DA 2.0 interface prescribed by the
OPC Foundation is used to access the OPC DA server of other vendors’ systems and acquire
process data. The OPC A&E 1.1 interface is used to access the OPC A&E server and collect event
and alarm messages.
 HARDWARE DESCRIPTION - FCS

 Field Control Station

 LFCS : The FCU and IOM Nodes are connected by
using RIO Bus. IOM type  RIO modules.

 KFCS : The FCU and IOM Nodes are connected by

using ESB or ER Bus. IOM type  FIO modules.

 PFCS : The FCU and IO units are connected to the

same back plate.

 FFCS : An FCS in which the FCU and a node unit

are combined.
  Redundant configuration !
 HARDWARE DESCRIPTION - FCS

LFCS (With RIO)

Power Supply
Interface Card Module
I/O Module capacity:
Control Vnet FCS
Up to 8 nodes per FCS and Processor Card/Coupler
Card
5 I/O units per node.

Field Control Unit

(FCU)

Battery
Unit

RIO Bus
Coupler Input-Output
Module/Node.
(Cabinet mounting type)

Input-Output Module/Node.
(19” Rack mounting type)
 HARDWARE DESCRIPTION - FCS

KFCS (With FIO) I/O Module

Interface Card
capacity:
Up to 10 nodes per
FCS Control Power Supply FCS (expandable to 15
Processor Module nodes) and 8 I/O units
Card
per node.
Vnet
FCU Coupler
Unit
Battery
Unit

ESB Bus
Coupler Unit

Power Supply
FIO
Module

ESB Bus
Module
I/O
Modules
 HARDWARE DESCRIPTION - FCS

PFCS (With RIO)

Vnet Coupler
I/O Module capacity: Units
Single node, up to 5 I/O units Battery Units

I/O Units Control

Processor Power Supply
Cards Modules
 HARDWARE DESCRIPTION - FCS

FFCS (With FIO for Vnet I/P)

I/O Module capacity:

Connectable I/O node
can be expanded up
Power Supply to 14 nodes
Modules

I/O Modules

Node Expansion
Modules (ESB)

Control
Processor Cards
 CONTROLLER ARCHITECTURE - FCS
Bus 1 Vnet
FCU / CPU Bus 2

 Single or dual redundant

configuration
Redundant
 VR5432 Processor (133 Mhz) connection to
 Memory: 32 MB Vnet

ESB Bus
I/O Racks
 Dual redundant
 Single or dual redundant  Trans. Speed: 128 Mbps
power supplies
 Trans. distance :10 meter
 Dual redundant I/O bus
 8 I/O slots per node/rack
 10 nodes/racks per FCS
(expandable to 15)
HKU
 19 “ standard panel
 Fan/air temperature
 Fans speed
 CONTROLLER ARCHITECTURE - FIO

Field Input/Output Capabilities

 Full isolation available
(channel to channel and
system to field)
 On-line replacement
 Easy cabling system
 Full dual redundancy when
required
 Support various field bus
protocols
 HARDWARE DESCRIPTION - HIS
LCD Monitor (18”, 19”)  Screen
infidelity is reduced.
Single or dual stack monitors Dedicated operator keyboard
Touch panel function (more accurate thanks to LCD for ease and safe operation
monitor)




DESKTOP
TYPE

ENCLOSED Commercial general purpose PC

OPEN DISPLAY UPS can be put in the same
DISPLAY CONSOLE
compartment (built in)
CONSOLE
Reliable, handy operation environment thanks to the latest Windows technologies with the
operation functionality of legacy CENTUM series.
CS3000 SOFTWARE – Operating System

Only one HIS with the Up to 8 remote

Windows Server 2000 clients can be
terminal server needs to connected &
perform
be installed
operation and
monitoring at
the same time

This new remote operation and monitoring

feature uses the terminal service function of
Microsoft Windows Server 2003.

Any PC can access the remote operation and monitoring server

through an intranet or a dedicated line, eliminating the need to
be directly connected to the control networks.
 CS3000 SOFTWARE – Operating System

Simple Implementation with Reasonable Cost

Since the standard functions of Windows XP are applied, additional
software is not required.
Thus the implementation becomes simple and cost is reasonable.

 System software drivers are embedded or easy to

get and to install (printer driver for logging printers,
sound, etc.

 Can use commercially available software (Microsoft

Word, Microsoft Excel for report package).

 Open technology (easy integration and

communication).
 CS3000 SOFTWARE – Operation Panel With Intuitive Navigation

Tool Bars for ease of Message area (alarm). Up to 5 messages shown.

function / screen call-up
This alarm window remains on top for safe operation.

 Calling graphic “BOILER”

Navigator Window Graphic Window

CS3000 SOFTWARE – Operation Panel With Intuitive Navigation

FULL SCREEN MODE

CS3000 SOFTWARE – Operation Panel With Intuitive Navigation

MULTIPLE WINDOW MODE

Several windows shown in single display area
DISPLAY #1

DISPLAY #2
 CS3000 SOFTWARE – Operation Panel With Intuitive
Navigation

Trend Group Window

Max. resolution : 1 sec period.
Process Alarm Window
6 trend windows per trend group
with distinctive audible alarm sound
8 pens / process data per trend window

Monitor your process alarm conditions. Filter by tag, process Long-term trend available
area, control station or tag importance is available. Operator definable
CS3000 SOFTWARE - Security

User Group User Permission • • Function block

Function block
operation
operationand
and
Check user
Check user Check
Checkoperation
operation Check operation
Check operation
monitoring
monitoring
name and monitoring and monitoring
name and monitoring and monitoring • • Windows operation
scope authority Windows operation
scope authority
User in and
andmonitoring
monitoring
Password • • Receipt of messages
Receipt of messages
ID Card Operation
History
Finger Print

Tag Basis Operation Mark

Important Tag
(Major Alarm)
Key Access

Ordinary Tag Windows 2000

(Medium Alarm) user security
Auxiliary Tag1
(Minor Alarm)

Auxiliary Tag2
(Logging Alarm)
 Centum Software – Virtual Test Function

Engineering function

Virtual Test Function

Operation & FCS

Monitoring Emulator

VIRTUAL TEST FUNCTION

• No actual FCS required.. just PC(s)!
• Concurrent engineering  system generation and testing are
easier and more efficient  time and cost saving.