L16 Unsteady State and Reaction Engr
L16 Unsteady State and Reaction Engr
L16 Unsteady State and Reaction Engr
0.6
0.4
0.2
0
0 100 200 300 400 500 600
T (K)
• Plot of XA,EB vs T and XA,MB vs T
• Intersections are the T and XA that satisfy both mass balance (MB) &
energy balance (EB) equations
• Each intersection is a steady state (temperature & conversion)
• Multiple sets of conditions are possible for the same reaction in the same
reactor with the same inlet conditions!
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L16-2
r V UA Cp0FA0 Tc Ta T0
Cp0 1 T TC HRX A 1
FA0
R(T) line has slope of CP0(1+k) R(T) =∞
=0
R(T)
Increase
Increase T0 For Ta < T0
Ta T0 T
T
When k increases from lowering
FA0 or increasing heat exchange,
When T0 increases, slope stays slope and x-intercept moves
same & line shifts to right Ta<T0: x-intercept shifts left as k↑
Ta>T0: x-intercept shifts right as k↑
k=0, then TC=T0 k=∞, then TC=Ta
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L16-3
W
dEsys n n
Q
W FE
i i in FE
i i out
dt i1 i1
Rate of rate of heat Rate of work Rate of energy Rate of energy
accumulation flow from done by added to leaving system
of energy in
= surroundings
- system on
+ system by
- by mass flow
system to system surroundings mass flow in out
dEsys dEsys
0 steady state 0 unsteady state
dt dt
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L16-5
n
F C T T H T r V
W
Q
Energy balance for S i0 pi i0 RX A
dT
i1
unsteady state reactor n dt
without phase change: NiCpi
i1
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L16-9
Q F C T T H T r V
W dT
S A 0 ps i0 RX A
NA0 Cps dt
This equation for the EB is simultaneously solved with the mass
balance (design eq) for unsteady state, nonisothermal reactor design
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L16-10
Solving for T:
HRX T0 XA HRX T0 XA
T T0 T T0
Cps X A Cp n
iCpi X A Cp
Heat capacity of soln (calculate Cps if not given) i1
Solve with the batch reactor design equation using an ODE solver (Polymath)
XA
dX A
t NA0
0 rA V
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L16-13
A 1st order, liquid-phase, exothermic reaction A→B is run in a batch reactor.
The reactor is well-insulated, so no heat is lost to the surroundings. To control
the temperature, an inert liquid C is added to the reaction. The flow rate of C
is adjusted to keep T constant at 100 °F. What is the flow rate of C after 2h?
TC0 = 80 °F V0= 50 ft3 D H°RX=-25000 Btu/lb mol
k(100 °F)= 1.2 x 10-4 s-1 Cp, (all components)= 0.5 Btu/lb mol °F
CA0= 0.5 lb mol/ft3
1. Solve design eq for comp as function of t
2. Solve EB for FC0 using that info & T=100 °F
This is essentially a semi-batch reactor since only C is fed into the reactor
dNA dX A
Design eq: rA V Note, using NA0 rA V would complicate
dt d t
the calculation because V depends on t
Rate eq: -rA = kCA
dNA dNA
Combine: kC A V kNA Rearrange and integrate for NA
dt dt
NA
dNA t NA
kdt ln kt NA NA0 exp kt
N NA
A0 0 NA0
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L16-14
A 1st order, liquid-phase, exothermic reaction A→B is run in a batch reactor.
The reactor is well-insulated, so no heat is lost to the surroundings. To control
the temperature, an inert liquid C is added to the reaction. The flow rate of C
is adjusted to keep T constant at 100 °F. What is the flow rate of C after 2h?
Use EB to find how the flow rate of C depends on the rxn (solve EB for FC0)
0 0 n
W
Q F C T T H T r V
S i0 pi i0 RX A
dT i1
dt n
0 NiCpi
i1
n n
0
Fi0Cpi T Ti0 HRX A
T r V F C
i0 pi T Ti0 H
RX T rA V
i1 i1
FC0 CpC T Ti0 HRX T kNA0 ekt
Isolate FC0: FC0
HRX T kNA0 ekt
CpC T Ti0
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L16-15
A 1st order, liquid-phase, exothermic reaction A→B is run in a batch reactor.
The reactor is well-insulated, so no heat is lost to the surroundings. To control
the temperature, an inert liquid C is added to the reaction. The flow rate of C
is adjusted to keep T constant at 100 °F. What is the flow rate of C after 2h?
TC0 = 80 °F V0= 50 ft3 D H°RX=-25000 Btu/lb mol
k(100 °F)= 1.2 x 10-4 s-1 Cp, (all components)= 0.5 Btu/lb mol °F
CA0= 0.5 lb mol/ft3
FC0
HRX T kNA 0 ekt NA0 CA0 V0 0.5
lb mol
50ft 3 25 lb mol
CpC T Ti0 ft3
At 2h (7200s):
25,000
Btu 4
1.2 10 s 25 lb mol e
1
1.210
4 s1 7200s
lb mol
FC0
0.5
Btu
lb mol F
100 F 80 F
lb mol
FC0 3.16
s
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L16-16
Instead of feeding coolant to the reactor, a solvent with a low boiling point is
added (component D). The solvent has a heat of vaporization of 1000 Btu/lb
mol, and initially 25 lb mol of A are placed in the tank. The reactor is well-
insulated. What is the rate of solvent evaporation after 2 h if T is constant at
100 °F?Additional info: k(100 °F)= 1.2 x 10-4 s-1 DH°RX=-25000 Btu/lb mol
Still a semibatch reactor, where D is removed from the reactor
Use EB that accounts for a phase change:
0 0 n
F H H H T r V
Q W Q˙ =0
S i0 i0 i RX A
dT i 1
n ẆS=0
dt
0 NiCpi
i1
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L16-17
Instead of feeding coolant to the reactor, a solvent with a low boiling point is
added (component D). The solvent has a heat of vaporization of 1000 Btu/lb
mol, and initially 25 lb mol of A are placed in the tank. What is the rate of
solvent evaporation after 2 h?
Additional info: k(100 °F)= 1.2 x 10-4 s-1 DH°RX=-25000 Btu/lb mol
Still a semibatch reactor, where D is removed from the reactor
Use EB that accounts for a phase change:
0 0 n
F H H H T r V
Q W Q˙ =0
S i0 i0 i RX A
dT i 1
n ẆS=0
dt
0 NiCpi dT/dt = 0
i1
n D is the only species that ‘flows’,
Fi0 Hi0 Hi HRX T rA V
i1 and rAV = -kNA0(exp[-kt]), so:
FD0 Hi0 Hi HRX T kNA 0 ekt F
HRX T kNA0 ekt
D0
Hi0-Hi = heat of vap
Hi0 Hi
Btu 0.00012
25,000 25 lb mol e 0.00012 s 7200s F 0.0316 lb mol
lbmol s D0
FD0 s
1000Btu lb mol
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
A liquid phase exothermic reaction A →B is carried out at 358K in a 0.2 m3 CSTR.L16-18
The coolant temperature is 273K and the heat transfer coefficient (U) is 7200
J/min·m2·K. What is the heat exchange area required for steady state operation?
Using this heat exchange area, plot T vs t for reactor start-up.
CPA =CPS=20 J/g•K ẆS=0 CA0= 180 g/dm3 u0= 500 dm3/min T0= 313 K
r= 900 g/dm3 DH°RX(T) = -2500 J/g E=94852 J/mol·K k(313K)= 1.1 min-1
a) Heat exchange area for steady state operation:
n
SS operation Q F C T T H T r V
W
S i0 pi i0 RX A
dT i1
means that T is n
0
constant, so: dt
NiCpi
i1
n
Q F C T T H T r V
W
S i0 pi i0 RX A
i1
Q˙ =UA(Ta-T), ẆS=0, and A is only species that flows
UA Ta T FA0 CpA T TA0 HRX T rA V
Plug in rA = -kCA and solve for A
UA Ta T FA0 CpA T TA0 HRX T kC A V
CA
180 g dm3 500 dm3 min CA 4.1g dm3
500 dm3 min 107.4min1 200dm3
HRX T kC A V FA0 CpA T TA0
Solve EB for A: A
U Ta T
g dm3 3 1000dm
3 3
FA0 180 500 90000 g min V=0.2m 200dm
3 min 3
dm m
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
A liquid phase exothermic reaction A →B is carried out at 358K in a 0.2 m3 CSTR.L16-20
The coolant temperature is 273K and the heat transfer coefficient (U) is 7200
J/min·m2·K. What is the heat exchange area required for steady state operation?
Using this heat exchange area, plot T vs t for reactor start-up.
CPA =CPS=20 J/g•K ẆS=0 CA0= 180 g/dm3 u0= 500 dm3/min T0= 313 K
r= 900 g/dm3 DH°RX(T) = -2500 J/g E=94852 J/mol·K k(313K)= 1.1 min-1
Solve for heat exchange area at SS:
HRX T kCA V FA 0 CpA T TA 0
A
U Ta T
A=227.4 m2
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L16-21
Will use Polymath to plot T vs t for CSTR start-up (unsteady-state). Need
equations for dCA/dt, dT/dt, and k.
dNA dCA CA0 C A
Mass balance: FA0 FA rA V rA
dt dt
dT UA Ta T FA0CpA T Ti0 H RX rA V
n
dt
Ni0Cps
i1
CPs is in terms of mass (J/g·K), so FA0 & Ni0 must also be in terms of mass
FA0=90,000 g/min
Substitute ṁi0 for Ni0, & use r for the solution to calculate:
g
m i0 V m i0 200dm3 900 m i0 180,000g rA=-kCA
3
dm
Amount of gas leaving reactor (L7)
1.1 94852 J mol 1 1 1.1 11408.7 1 1
k= exp k= exp
min 8.314 J mol K 313 T min K 313 T
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
L16-23
T (K)
t (min)
Slides courtesy of Prof M L Kraft, Chemical & Biomolecular Engr Dept, University of Illinois, Urbana-Champaign.
The elementary, liquid phase, exothermic reaction A →B is carried out in a 2 m3 L16-24
CSTR that is equipped with a heat jacket. Pure A enters the reactor at 60 mol/min and
a temperature of 310K. The coolant in the heat jacket is kept at 280 K. Provide all
equations, all constants, the initial time, and the final time that must be entered into
Polymath in order to plot temperature vs time for the first 20 min of reactor start-up.
ΔHRX(TR) = -10,000 cal/mol CPA = CPS =15 cal/mol·K CpB=15 cal/mol·K ẆS=0
E = 20,000 cal/mol k = 1 min-1 at 400 K UA= 3200 cal/min•K u0= 300 L/min
Need equations for how T changes with time, CA changes with time, & k changes with T.
n
F C T T H T r V
W
Q S i0 pi i0 RX A
dT i1 0
W UA T - T
Q
S
a
dt n
NiCpi
i1
b cal
HRX T HRX TR CP T TR CP CPB CPA Cp 15 15 0
a mol K
cal
HRX T HRX TR 0 H RX T 10,000
mol
n n n
F C i0 pi FA 0 Cp,A FB0 Cp,B FB0 0 Fi0 Cpi FA 0 Cp,A NiCpi NA0 Cps
i 1 i 1 i1