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Institute - Department - : UIE Mechanical Engineering

The document provides information about a Machining Processes course offered by the Mechanical Engineering department at the UIE Institute. It includes 4 course outcomes focusing on imparting knowledge about cutting tools, machining operations, jigs and fixtures, and CNC machining. It then discusses the classification, geometry, and terminology of single point cutting tools. Key aspects covered are the number of cutting edges, motion types, tool angles, tool components like the shank, flank, and nose radius. References for further reading are also provided.

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Vivek Sharma
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0% found this document useful (0 votes)
115 views10 pages

Institute - Department - : UIE Mechanical Engineering

The document provides information about a Machining Processes course offered by the Mechanical Engineering department at the UIE Institute. It includes 4 course outcomes focusing on imparting knowledge about cutting tools, machining operations, jigs and fixtures, and CNC machining. It then discusses the classification, geometry, and terminology of single point cutting tools. Key aspects covered are the number of cutting edges, motion types, tool angles, tool components like the shank, flank, and nose radius. References for further reading are also provided.

Uploaded by

Vivek Sharma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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INSTITUTE – UIE

DEPARTMENT – MECHANICAL ENGINEERING


Bachelor of Engineering (Mechanical Engineering)
Subject Name – Machining Processes (MET-253)

Faculty Name- Vivek Sharma

Machining Processes DISCOVER . LEARN . EMPOWER


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Machining
processes
Course Outcomes
CO Title Level
Number
CO1 To impart knowledge about Single and multi-point Remember
cutting tools and Mechanics of Machining  
CO2 To understand the difference between construction Understand
and working mechanism of various machining
operations
CO3 To learn the various Jigs and fixture and their role in Understand
holding devices  
CO4 Concept of CNC Machining and its elements like, Understand
Control system feedback control, ATC and
Sustainable machining and role of Lubrication in
machining operation

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1.1 Cutting Tool

A cutting tool or cutter is any tool that is


used to remove material from the workpiece
by means of shear deformation.

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1.2 Classification of
cutting tools

A] According to number of cutting edge


1.Single point cutting tool
It is simplest from of cutting tool & it have only one
cutting edge.
Examples – shear tools, lathe tools, planer tools,
boring tools etc.

2. Multi point cutting tool


In this two or more single point cutting tools
arranged together as a unit.
The rate of machining is more & surface finish is
also better in this case.
Example- milling cutter, drills, broaches, grinding
wheels, abrasive sticks etc.

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B] According to motion

1.Linear motion tools – lathe tools, brooches


2.Rotary motion tools – milling cutters, grinding
wheels
3.Linear & rotary motion tools – drills, taps, etc.

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1.5 Geometry of Single Point Cutting Tool

• The shape and angle of tool face and


cutting edge is known as tool
geometry.

• Tool geometry depends on


 Tool and work material
 Cutting conditions – feed depth, and
speed of cut.
 Type of cutting
 Required quality of cutting

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Terminology of single point cutting tool

1.Shank – It is main body of tool. The


shank used to gripped in tool holder.
2.Flank – The surface or surface below the
adjacent of the cutting edge is called flank
of the tool.
3.Face – It is top surface of the tool along
which the chips slides.
4.Base – It is actually a bearing surface of
the tool when it is held in tool holder or
clamped directly in a tool post.
5.Heel – It is the intersection of the flank &
base of the tool. It is curved portion at the
bottom of the tool.
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6. Nose – It is the point where side cutting edge & base cutting edge
intersect.
7.Cutting edge – It is the edge on face of the tool which removes the
material from work piece. The cutting edges are side cutting edge (major
cutting edge) & end cutting edge ( minor cutting edge)
8.Tool angles-Tool angles have great importance. The tool with proper
angle, reduce breaking of tool, cut metal more efficiently, generate less heat.
9.Noise radius –It provide long life & good surface finish sharp point on
nose is highly stressed, & leaves grooves in the path of cut. Longer nose
radius produce chatter.

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REFERENCES
1. P.N.Rao, Manufacturing Technology ( Tata McGraw Hill )
2. P.C.Sharma, A text book of Production Technology ( S Chand Publication )
3. R.K. Rajput, A Text book of Manufacturing Technology ( Laxmi Publications )
4. Heine ,RW , CR Loper and Rosenthal, Principles of Metal Casting ( McGraw Hill –NewYork)
5. Amitabha Ghosh &Asok Kumar Malik, Manufacturing Science (Affiliated East West Press Pvt. Ltd.)
6. S. Kalpakjian & Steven R. Schmid, Manufacturing Engineering & Technology (Pearson)

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THANK YOU

For queries
Email: [email protected]

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