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IENG 486 Lecture 01

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79 views21 pages

IENG 486 Lecture 01

Uploaded by

khalil alhatab
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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IENG 486- Lecture 01

Introduction to Statistical
Process Control

IENG 486: Statistical Quality &


02/17/21 Process Control 1
Agenda

 Introductions
 Learning Objectives
 Materials
 Expectations
 Questions & Issues
 Data Collection

02/17/21 IENG 486: Statistical Quality & Process Control 2


IENG 486

 Instructor:
 D. H. Jensen
 322 Civil Mechanical Bldg
 (605) 394 – 1278
[email protected]
 Office Hours:
 M, W, F: 8:30 – 9:30 AM
 http://webpages.sdsmt.edu/~djensen/Schedule
 Class Meetings:
 Monday, Wednesday, Friday:
 11:00 – 11:50 CB 204E

02/17/21 IENG 486: Statistical Quality & Process Control 3


Background

 Academic:
 Industrial & Manufacturing Engineering
 Oregon State University
 Ph.D. Industrial Engineering
 University of Iowa
 M.A. Technology - Supervision & Management
 University of Northern Iowa
 B.S. Computer Engineering
 Iowa State University

02/17/21 IENG 486: Statistical Quality & Process Control 4


Background

 Industry Experience:
 Land Surveying Crew  Plant Administration
 Data Systems Manager  7 plants, 3 towns
 Programmer  Consulting
 Network Engineering  Commercial Avionics
 Plant Engineering  Medical Supplies
 Manufacturing  Naval Fleet
Engineering Maintenance Facilities
 Design Engineering  Die Cast Foundry
 Hazardous Waste  Farm Toys
Management  Semiconductor Fab
 Aging Aircraft Repair

02/17/21 IENG 486: Statistical Quality & Process Control 5


Learning Objectives

 Students will demonstrate:


 a knowledge of the philosophy of quality – terms,
dimensions, the linkage between quality and
productivity, and strategies for implementing quality
systems.
 a knowledge of the fundamentals of statistical
process control – chance and assignable causes,
the meaning of statistical control, average run length
(ARL), operating characteristic (OC) curve, the
principles of rational subgroup formation, and runs
tests.

02/17/21 IENG 486: Statistical Quality & Process Control 6


Learning Objectives

 Students will demonstrate:


 the ability to construct, implement and interpret X-
bar and R control charts for variables from
standards or data; and the ability to use the
corresponding OC and ARL curves.
 the ability to construct, implement and interpret p, c,
and u control charts for attributes from standards or
data; and the ability to use the corresponding OC
and ARL curves.

02/17/21 IENG 486: Statistical Quality & Process Control 7


Learning Objectives

 Students will demonstrate:


 the ability to construct, implement and interpret
EWMA control charts for individual measurements
from standards or data; and the ability to use the
corresponding OC and ARL curves.
 the ability to calculate and apply process capability
ratios: Cp, Cpk, Cpm; and to perform a gage
capability study – calculating the components of
variability due to product, measurement error and
its’ components (repeatability and reproducibility of
the gage).

02/17/21 IENG 486: Statistical Quality & Process Control 8


Learning Objectives

 Students will demonstrate:


 a knowledge of acceptance sampling principles and
the ability to design, implement, and use
acceptance sampling plans for attributes, variables;
and military standards.
 a knowledge of the principles of making physical
measurements – equipment operation, calibration;
to develop and document a measurement
methodology; and the ability to operate calipers,and
a micrometer.

02/17/21 IENG 486: Statistical Quality & Process Control 9


Materials

 Textbook:
 Montgomery, D. C. (2005). Introduction to
Statistical Quality Control (6th ed).
New York NY: John Wiley & Sons.
ISBN 978-0-470-16992-6 (required)

02/17/21 IENG 486: Statistical Quality & Process Control 10


Materials

 Required:
 Engineering Problems Paper – 8-1/2" x 11",
three hole drilled, ruled five
squares/division, 50 pp. (approx.).

 Engineering Notebook – 9-3/4" x 7-1/2", 5x5


quad-ruled, 80-100 pp. (approx.).

02/17/21 IENG 486: Statistical Quality & Process Control 11


Materials

 Recommended:
 Mechanical pencil – 0.5 mm, HB or B lead
with comfortable grip

 Plastic-based eraser (clickable pen-style


suggested)

 Engineering/Scientific calculator.

02/17/21 IENG 486: Statistical Quality & Process Control 12


Expectations

 Grading Scale:
A 90% B 80% C 70% D 60%
F < 60%

 Weighting:
Homework 25%
Midterm Exam I 25%
Midterm Exam II 25%
Final Exam 25%
Bonus Pts 5%

02/17/21 IENG 486: Statistical Quality & Process Control 13


Expectations

 Assignments & Laboratories:


 Each question / lab component is graded on a 10
point basis. Each assignment is equally weighted.

 Exams:
 Exams are open Engineering notebook; and closed
textbook and homework.
 Necessary tables are NOT ALWAYS provided.

02/17/21 IENG 486: Statistical Quality & Process Control 14


Reference Tables & Software

 Online References
 Materials Page
 Download & print out
 Textbook
 Photocopy for your reference, only
 Follow copyright / acceptable use guidelines
 Software
 Materials page
 Copy & download to your machine
 Work ONLY with your copy
 Be able to do the calculations manually, too

02/17/21 IENG 486: Statistical Quality & Process Control 15


Expectations

 Due Dates / Late Work:


 Assignments are due at the start of class on the
due date (see Schedule page).

 Late assignments will receive 50% of the earned


credit until 24 hours have passed, and will be
graded and returned at instructor convenience.
Work submitted more than 24 hours past the due
date will not be accepted.

02/17/21 IENG 486: Statistical Quality & Process Control 16


Expectations

 Make-up Work:
 Make-Up work is the student’s responsibility, and is
arranged at the lecturer’s discretion. Policies:
 Foreseeable Circumstances - contact the lecturer as
far in advance as possible (e-mail).
 Unforeseeable Circumstances - contact the lecturer as
soon as practical (leave phone message).
 Note that it is NOT possible to arrange a make-up
FINAL for anything other than University approved
circumstances (medical, disability, multiple exams).

02/17/21 IENG 486: Statistical Quality & Process Control 17


Expectations

 Academic Honesty:
 OK to work together on HW
 as long as what appears on your sheet is
your work, your words, and your writing

 Exams are always individual work

02/17/21 IENG 486: Statistical Quality & Process Control 18


Questions & Issues

 Students with special needs or


requiring special accommodations
should contact the instructor, Dr.
Jensen, at 394-1278 and/or the
campus ADA coordinator, Jolie
McCoy, at 394-1924 at the earliest
opportunity.

02/17/21 IENG 486: Statistical Quality & Process Control 19


Data Collection

Name Course ID
Preferred name Term / Year
SDSM&T E-mail address
Your major
What you did during summer Hometown

Anything else the instructor should know


about you

02/17/21 IENG 486: Statistical Quality & Process Control 20


Next Class

 Red Bead Experiment


 Meet by Archway
 If weather is too bad, meet at classroom
 Bring sunglasses / caps if sunny

 No notes necessary
 Class participation is required
 The experience is important
 Will take most of the time – be on-time!

02/17/21 IENG 486: Statistical Quality & Process Control 21

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