2 Structural Design
2 Structural Design
Detail Engineering
Fixed Platforms
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COMPONENTS OF FIXED PLATFORMS
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Technology in Offshore Structures Design
2. Foundation Engineering Geotechnical data for design of Piles, Mats and anchors.
3. Structural Engineering
Materials, Corrosion, welding, Structural analysis,
Fatigue assessment, Fabrication and installation,
Appurtenances provision.
4. Marine Engineering
Installation equipment, Navigational instrumentation
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DESIGN OF STRUCTURES
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DESIGN OF STRUCTURES(CONTD)
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STRUCTURE GEOMETRY
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Environmental Criteria
Tide conditions
Storm wave height
storm wind velocity
Current
Earthquake (Tsunami)
Ice Conditions
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CODES AND STANDARDS
API-RP2A: American Petroleum Institute Recommended practice for
planning, designing and constructing fixed offshore platforms The structural
offshore code,
Regulations of a major certifying authority.
DnV: Rules for the classification of fixed offshore installations.
AISC: Specification for the design, fabrication and erection of structural steel
for buildings. American Institute of Steel Construction . Widely used structural
code
AWS D1.1-90: Structural Welding Code - Steel.
American Welding Society 1990. The structural offshore welding code.
Marine Operations: Standard for insurance warranty surveys in marine
operations. Regulations of a major certifying authority.
ABS: Rules for building and classing offshore installations, Part 1 Structures.
American Bureau of Shipping 1983.Regulations of a major certifying
authority.
BV: Rules and regulations for the construction and classification of offshore
platforms. Bureau Veritas Regulations of a major certifying authority.
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SOFTWARES
SACS ---- For both detail & construction Engineering—Analysis and designs.
GRLWEAP --- Pile drivability
MS Excell or Mathcad --- For various hand calculations.
MS Word---- For Report preparations.
MMS--- Material Management system. Preferably in-house developed.
Naval Marine softwares
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SOME BASICS ON SEA ENVIRONMENT.
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WAVES
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WAVE FORMATION
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OCEAN WAVES
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TYPES OF WIND WAVES
Three different types of wind waves develop over time:
Ripples : Ripples appear on smooth water when the wind blows, but will die if
the wind stops.
Seas: Seas are the larger-scale, often irregular motions that form under
sustained winds. They tend to last much longer, even after the wind has died,
and the restoring force that allows them to persist is gravity.
Swells :As seas propagate away from their area of origin, they naturally
separate according to their direction and wavelength. The regular wave
motions formed in this way are known as swells.
Some waves undergo a phenomenon called "breaking". A breaking wave is
one whose base can no longer support its top, causing it to collapse. A wave
breaks when it runs into shallow water.
Waves can also break if the wind grows strong enough to blow the crest off
the base of the wave.
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WAVES
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BREAKING WAVES
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PLUNGING WAVES FORMING TUBE
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TERMINOLOGY
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WAVE THEORIES
Wave theories yield the information on wave motion like water particles kinematic and
wave speed, using the input information of wave height, its period and depth of water at
the site.
There are more than a dozen different theories available in this regard. However, only a few
of them that are more commonly used are described below:
All wave theories involve some common assumptions, viz,
1. The waves have regular profiles.
2. The flow is two-dimensional.
3. The wave propagation is unidirectional.
4. The fluid is ideal i.e. inviscid, incompressible and irrotational.
5. The sea bed is impermeable and horizontal.
All wave theories can be categorised into two types:
(i) Linear or Airy's (or Sinusoidal or Small Amplitude) wave theory
(ii) Non-Linear (or Finite Amplitude) wave theories.
Linear wave theory is distinguished from the latter in that it assumes that the waves are
flatter with the steepness ratio small (typically < 2%).
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WAVE DISPERSION
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Dispersion Relation
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Waves and wave loading
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DESIGN WAVE METHOD
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SPECTRAL ANALYSIS METHOD
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WAVE THEORY SELECTION
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If this record is considered as summation of
periodic functions, it is possible to relate the
energy of the waves to the frequency of the
components.
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Pierson-Moskowitz Spectrum
(P-M Spectrum)
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The General Formula:
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The spectrum can also be expressed in terms of the
significant wave height (H1/3)
& the mean zero crossing frequency (ωz) as
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JONSWAP Spectrum
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Wave Statistics
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Current Loading
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EFFECT OF CURRENT
Generation of vortices.
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Current
Even small current in magnitude have a significant effect.
Have influence on the movement of floating structures and
moorings.
Change the characteristics of waves. Exert horizontal
structures and develop uplift or down drag forces on
horizontal surfaces.
Create eddy patterns around structures.
Current may create scour channels and deposition.
Vertical currents decrease with depth as a parabolic function.
Steady state current velocities just above the seafloor are
almost as high as those nearer the surface.
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Different types of Currents:
Oceanic circulation
Geostrophic
Tidal
Wind-driven
Wave-induced
Density currents
Due to nearby river discharge
Some of these may superimpose.
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These major currents may occasionally or
periodically, spin off eddies and branches.
Strong currents may occur many miles and
even to shore.
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Tidal Currents
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In deep water currents are generated by
Internal Waves
Geostrophic forces
Deeply promulgated eddies
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Important to note
Current may have vertical and horizontal
components.
Direction of currents often varies with depth.
Strong currents may cause vortex shedding, on
risers and piles.
Vibration of wire lines and pipe lines can
result in score in shallow water.
Can also result in cyclic transverse forces and
in extreme cases can lead to fatigue.
Over lying effects on the cylinder walls.
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Tides and Storm Surges
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Spring tides:
Happens when sun and moon are in line.
Neap tides:
When the sun and moon are 90deg apart.
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Lowest astronomical tide (LAT)
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These tidal cycles appear to follow the sun.
Peaks occur about the same time each day.
The above data is published one or two years
in advance for a ref location.
Local bathymetry also influences
Tidal ranges vary significantly depending on
location.
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WIND LOADING:
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END OF PART-1
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FOUNDATION DESIGNS(PILES)
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FOUNDATION DESIGNS
Pile-through-leg concept, where the pile is installed
in the corner legs of the jacket.
Skirt piles through pile sleeves at the jacket-base,
where the pile is installed in guides attached to the
jacket leg. Skirt piles can be grouped in clusters
around each of the jacket legs.
Vertical skirt piles are directly installed in the pile
sleeve at the jacket base; all other guides are deleted.
This arrangement results in reduced structural
weight and easier pile driving. In contrast inclined
piles enlarge the foundation at the bottom, thus
providing a stiffer structure.
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PILE BEARING RESISTANCE
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CLASSIFICATION OF SOILS
The stratigraphy of the sea bed results from a complex geological process
during which various materials were deposited, remoulded and pressed
together.
Soil texture consists of small mineral or organic particles basically
characterized by their grain size and mutual interaction (friction, cohesion).
The properties of a specific soil depend mainly on the following factors:
density.
water content.
over consolidation ratio.
For design purposes soil behaviour is expressed in terms of two fundamental
parameters:
friction angle.
undrained shear strength Cu.
Since the least significant of either of these parameters is often neglected, soils
can be classified within "ideal" categories:
granular soils.
cohesive soils.
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1.2 Granular Soils
Granular soils are non-plastic soils with negligible cohesion between
particles. They include:
sands : characterized by large to medium particle sizes (1mm to
0,05mm) offering a high permeability,
silts : characterized by particle sizes between 0,05 and 0,02mm;
they are generally over-consolidated; they may exhibit some
cohesion
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1.3 Cohesive Soils
Clays are plastic soils with particle sizes
less than 0,002mm which tend to stick
together; their permeability is low.
1.4 Multi-Layered Strata
The nature and characteristics of the soil
surrounding a pile generally vary with the
depth. For analysis purposes, the soil is
divided into several layers, each having
constant properties throughout. The
number of layers depends on the precision
required of the analysis.
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PILE CAPACITY
Static Axial Pile Resistance
The overall resistance of the pile against axial force is the
sum of shaft friction and end bearing.
Lateral friction along the shaft (shaft friction)
Skin friction is mobilized along the shaft of the tubular pile
(and possibly also along the inner wall when the soil plug
is not removed).
The unit shaft friction:
for sands: is proportional to the overburden pressure,
for clays: is calculated by the "alpha" or "lambda" method
and is a constant equal to the shear strength Cu at great
depth.
Lateral friction is integrated along the whole penetration
of the pile.
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PILE CAPACITY (CONTD)
End bearing
End bearing is the resultant of bearing pressure over the
gross end area of the pile, i.e. with or without the area of
plug if relevant.
The bearing pressure:
for clays: is equal to 9 ´ Cu.
for sands: is proportional to the overburden pressure as
explained in Section of API-RP2A .
Pile penetration
The pile penetration shall be sufficient to generate
enough friction and bearing resistance against the
maximum design compression multiplied by the
appropriate factor of safety. No bearing resistance can
be mobilized against pull-out: the friction available
must be equated to the pull out force multiplied by the
appropriate factor of safety.
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PILE CAPACITY (CONTD)
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PILE DESIGNS
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PILE DRIVING
Piles are installed by driving are forced into the soil by a ram hitting
the top. The impact is transmitted along the pile in the form of a
wave, which reflects on the pile tip. The energy is progressively lost
by plastic friction on the sides and bearing at the tip of the pile.
Empirical formulae
A considerable number of empirical formulae exist to predict pile
driveability. Each formula is generally limited to a particular type of
soil and hammer.
Wave equation
This method of analysing the driving process consists of
representing the ensemble of pile/soil/hammer as a one-
dimensional assembly of masses, springs and dashpots:
the pile is modelled as a discrete assembly of masses and elastic
springs.
the soil is idealized as a massless medium characterized by elastic-
perfectly-plastic springs and linear dashpots.
the hammer is modelled as a mass falling with an initial velocity.
the cushion is represented by a weightless spring .
the pile cap is represented by a mass of infinite rigidity
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STRUCTURAL DESIGN(CONT.)
Model preparation
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COMPUTER MODEL PREPARATION- JACKETS
Jacket structure shall be modelled as a 3D space frame. All primary and secondary
tubular members shall be modelled.
Risers & Caissons shall be modelled as structural elements that attract wave loads
(without contribution to the jacket stiffness). They should be linked to the jacket in
a way that is consistent with their guide and anchor arrangements.
Conductors shall be modelled down to mudline level where they can be assumed
pinned. Linear dependencies shall be provided at relevant guide levels such that
conductors do not contribute to the structural stiffness of the jacket.
Boat landing primary members shall be modelled such that they attract wave
loads. The effects of secondary members shall be considered by modelling
additional masses and modifying the hydrodynamic coefficients of primary
members. Boat landing models shall be connected to the jacket models such that
they correctly reflect the state of the connection/releases between two structures.
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COMPUTER MODEL PREPARATION- JACKET(CONTD.)
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INPUTS REQUIREMENT
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LOAD DATA REQUIREMENT
Environment
water depth at location
soil, at sea bottom and in-depth
wind speed, air temperature
waves, tide and storm surge, current
ice (fixed, floes, icebergs) (not applicable for this part of
world)
Earthquakes
Deck loads (Operating & Extreme)
Dead loads,
Live Loads,
Equipment Loads
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TYPICAL DATA
Design life 25 years
Wind loads Inplace of Jacket ---- 1Hr average
Deck Inplace ---------- 1 Min Average
Modules/Frame local- 3Sec Gust
Cantelever struct ----- 3 Sec Gust
Zones: Atmospheric ----- +6.00 upwards
Splash ----- -1.8 to +6.0
Submerged ------ -1.8 to Mudline
Platform location Northing Easting Reference Point
Water depth 55.0 m from MSL
Lowest Astronomical Tide ----- -0.183m
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Extreme Storm Parameters (Typical)
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OPERATING STORM PARAMETERS
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ENVIRONMENTAL PARAMETERS FOR INSTALLATION CONDITION
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ENVORMENTAL PARAMETERS FOR FATIGUE DESIGN
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WAVE EXCEEDANCE DATA (FATIGUE DESIGN)
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Material Properties
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Material properties of the steel with yield strengths
355 16mm
Tubulars BS 7191 355D/E
345, 16 < T < 40
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CATHODIC PROTECTION
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CORROSION ALLOWANCE
Note: The extra thickness for corrosion allowance shall not be included in
calculating
stresses in members or joints. For these members/joints, the allowance
shall be
deducted from the outside diameter of the tube. In general, the tubular
member wall
thickness in the splash zone shall not be less than 25mm.
Alternatively Monel sheathing provided in Splash zones.
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LOADS
The following loads shall be considered when a platform is in permanent condition:
Dead Loads: Weight of the platform structure and appurtenances, permanent
equipment and pipes, dead weight of modules, cranes and helideck.
Functional Loads: Loads induced by platform operation like weight of the liquids in
pipes/tanks, thermal loads, drilling loads, loads induced by helicopter landing and
vessel mooring, dynamic loads due to vibration of equipment and loads due to crane
operation.
Live Loads: Weight of the personnel, movable equipment and loads due to material
handling.
Environmental Loads: Loads induced by the action of waves, currents, winds,
earthquake, and temperature fluctuations.
Accidental Loads: Loads induced by accidental vessel collision, fire, explosion, wave
slam and dropped objects.
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TYPICAL DECK LOADING
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WAVE LOADS
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CURRENT LOADS
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OTHER PARAMETERS
Marine Growth
Marine growth is accumulated on submerged members. Its main effect is
to increase the wave forces on the members by increasing not only
exposed areas and volumes, but also the drag coefficient due to higher
surface roughness. In addition, it increases the unit mass of the member,
resulting in higher gravity loads and in lower member frequencies.
Marine growth consideration +3.00m to -30.00 m 10 cm
-30.0m to Mudline 5 cm
Tides
Tides affect the wave and current loads indirectly, i.e. through the
variation of the level of the sea surface. The tides are classified as: (a)
astronomical tides
(b) storm surges - caused by the combined action of wind and barometric
pressure differentials during a storm. The combined effect of the two
types of tide is called the storm tide.
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EARTHQUAKE LOADS
Offshore structures in seismic regions are typically designed
for two levels of earthquake intensity:
The strength level and the ductility level earthquake. For the
strength level earthquake, defined as having a "reasonable
likelihood of not being exceeded during the platform's life"
(mean recurrence interval ~ 200 - 500 years), the structure is
designed to respond elastically. For the ductility level
earthquake, defined as close to the "maximum credible
earthquake" at the site, the structure is designed for inelastic
response and to have adequate reserve strength to avoid
collapse.
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LOADOUT FORCES
These are forces generated when the jacket is loaded from the fabrication
yard onto the barge. If loadout is done by skidding the structure onto the
barge, a number of static loading conditions must be considered, with the
jacket supported on its side. Such loading conditions arise from the
different positions of the jacket during the loadout phases, from movement
of the barge due to tidal fluctuations and from possible support settlements.
Since movement of the jacket is slow, all loading conditions can be taken
as static. Typical values of friction coefficients for calculation of skidding
forces are the following:
steel on steel without lubrication............................................ 0,25
steel on steel with lubrication................................................. 0,15
steel on teflon......................................................................... 0,10
teflon on teflon........................................................................ 0,08
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WEIGHT CONTROL
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LIFTING FORCES
Lifting forces are functions of the weight of the structural component being lifted, the
number and location of lifting eyes used for the lift, the angle between each sling and
the vertical axis and the conditions under which the lift is performed . All members and
connections of a lifted component must be designed for the forces resulting from static
equilibrium of the lifted weight and the sling tensions. API-RP2A recommends that in
order to compensate for any side movements, lifting eyes and the connections to the
supporting structural members should be designed for the combined action of the static
sling load and a horizontal force equal to 5% this load, applied perpendicular to the
padeye at the centre of the pin hole. All these design forces are applied as static loads if
the lifts are performed in the fabrication yard. If, however, the lifting derrick or the
structure to be lifted is on a floating vessel, then dynamic load factors should be applied
to the static lifting forces. Lifts made offshore API-RP2A recommends two minimum
values of dynamic load factors: 2,0 and 1,35. The first is for designing the padeyes as
well as all members and their end connections framing the joint where the padeye is
attached, while the second is for all other members transmitting lifting forces..
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TRANSPORTATION FORCES
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TRANSPORTATION FORCES………
Transportation forces are generated by the motion of the tow, i.e. the structure
and supporting barge. They are determined from the design winds, waves and
currents. If the structure is self-floating, the loads can be calculated directly.
According to API-RP2A [3], towing analyses must be based on the results of
model basin tests or appropriate analytical methods and must consider wind
and wave directions parallel, perpendicular and at 45° to the tow axis. Inertial
loads may be computed from a rigid body analysis of the tow by combining roll
and pitch with heave motions, when the size of the tow, magnitude of the sea
state and experience make such assumptions reasonable. For open sea
conditions, the following may be considered as typical design values:
Single - amplitude roll: 20°
Single - amplitude pitch: 10°
Period of roll or pitch: 10 second
Heave acceleration: 0,2 g
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END OF STRUCTURAL DESIGN
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