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    Kaizen PPT For AAC Block

    Uploaded by

    Abhinav Tewari
    This document summarizes the implementation of using autoclaved aerated concrete (AAC) blocks instead of red bricks for building substation structures. Previously, red bricks were used but have limitations like only providing 2 hours of fire resistance. The new AAC blocks provide 6-7 hours of fire resistance, use less water in the curing process, save around 30% energy for heating and cooling due to better insulation, and reduce dead weight by around 80% for savings in steel and concrete. Key impact parameters of the change include improved safety, cost savings, and reduced environmental impact from less pollution during block production.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Kaizen PPT For AAC Block

    Uploaded by

    Abhinav Tewari
    264 views6 pages
    This document summarizes the implementation of using autoclaved aerated concrete (AAC) blocks instead of red bricks for building substation structures. Previously, red bricks were used but have limitations like only providing 2 hours of fire resistance. The new AAC blocks provide 6-7 hours of fire resistance, use less water in the curing process, save around 30% energy for heating and cooling due to better insulation, and reduce dead weight by around 80% for savings in steel and concrete. Key impact parameters of the change include improved safety, cost savings, and reduced environmental impact from less pollution during block production.

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    Kaizen PPT for AAC Block

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    This document summarizes the implementation of using autoclaved aerated concrete (AAC) blocks instead of red bricks for building substation structures. Previously, red bricks were used but have limitations like only providing 2 hours of fire resistance. The new AAC blocks provide 6-7 hours of fire resistance, use less water in the curing process, save around 30% energy for heating and cooling due to better insulation, and reduce dead weight by around 80% for savings in steel and concrete. Key impact parameters of the change include improved safety, cost savings, and reduced environmental impact from less pollution during block production.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    264 views6 pages

    Kaizen PPT For AAC Block

    Uploaded by

    Abhinav Tewari
    This document summarizes the implementation of using autoclaved aerated concrete (AAC) blocks instead of red bricks for building substation structures. Previously, red bricks were used but have limitations like only providing 2 hours of fire resistance. The new AAC blocks provide 6-7 hours of fire resistance, use less water in the curing process, save around 30% energy for heating and cooling due to better insulation, and reduce dead weight by around 80% for savings in steel and concrete. Key impact parameters of the change include improved safety, cost savings, and reduced environmental impact from less pollution during block production.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 6

    KAIZEN

    Objective Name of the Employee / Team Department

    Introduction of AAC Blocks Abhinav Tewari PROJECTS

    Patri Dileep PROJECTS

    Vikram Singh PROJECTS


    Before Implementation (As – Is Process)
    Current Practice / Concern :

    1. Earlier Red Bricks of size 230mm x 115mm x 75mm were used for the construction of sub-station buildings.
    2. Red Bricks are resistive to fire for 2 Hrs.
    3. More water is wasted on curing process.
    4. No Energy saving (In terms of Heating & Cooling Load)
    5. No reduction in dead weight, hence no saving in steel & concrete.

    Please use this space for Snapshot or Please use this space for Snapshot or
    Drawing Drawing
    After Implementation
    Changes Made / Solution:

    1. Now, AAC (Autoclave Aerated Concrete) Blocks of size 625mm x 240mm x 75mm are being utilized in the
    construction of substation buildings.
    2. Autoclaved Aerated Concrete(AAC) Blocks are made out of Fly ash, Cement, Lime, Gypsum, Aluminium Powder &
    Water. Making these blocks does not cause any environmental pollution. Talking about AAC blocks, we can say that
    these blocks are smooth and almost 8 times bigger than the normal bricks and yet, lighter than the normal bricks by
    a huge margin.

    Please use this space for Snapshot or Please use this space for Snapshot or
    Drawing Drawing
    Impact Parameters
    Select / Highlight the Impact Parameters:

    P – Productivity

    Q – Quality

    C - Cost

    D - Delivery

    S – Safety

    M – Morale

    Customer Satisfaction

    Climate Change

    Innovation

    Any Other (Please Specify):


    Impact Parameter (Self Audit)
    Target (mentioned in the
    Actual
    Impact Parameter Online Form) (In % or No's)
    (In % or No's)
    AAC Blocks are resistive to fire for 6-7 hrs. 90% 90%
    Less water is used in curing process. 100% 100%
    Energy Savings of approximately 30% for heating and cooling 25% 25%
    Reduction in dead weight leading to savings in steel and concrete. 80% 80%
    THANK YOU

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