General Metal Fabrication and Assembly

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The study aims to analyze the current practices of general metal fabrication and assembly in Alem ketema District, Amhara region of Ethiopia. It seeks to identify gaps and recommend technologies to improve quality.

The objective of the study is to determine the present enterprise practices in general metal fabrication & assembly in Alem ketema District. It aims to discuss current practices, identify the value chain, compare it to benchmarks, and identify gaps and constraints in attaining high quality products.

The current value chain (AS IS) involves sketching, preparation, cutting, assembling, finishing, storing, transporting and marketing of fabricated metal products. Key activities include manual layout, welding, grinding, sanding and painting.

General Metal Fabrication and Assembly

Development
: Metal Engineering Production Management
Sub Sector

Title General Metal Fabrication and


Assembly
OBJECTIVE
Generally, the study was conducted to determine the present
enterprise practices in general metal fabrication & assembly in
Alem ketema District, Amhara region.
Specifically, this aims to:
 Discuss the present enterprise in general metal fabrication

& assembly both for micro and macro enterprise.


 Identify the Value Chain (AS IS) in Alem ketema general

metal fabrication & assembly.


 Compare the Value Chain (AS IS) to that of the benchmark.

 Identify the gaps and constraints in attaining high quality

product.
 Identify and recommend technologies that will improve

enterprise practice & increase the quality of product.


General Metal Fabrication And Assembling value
chain( As is)
Input Preparation Finishing Storing
Assembling Transporting Marketing
Safety Product quality
Product quality
Close .try square
.try square
Shoes
Goggle
Sketching/Free .back square
.back square
.steel rule
.steel rule With Working Area
Hand Drawing -order
Welding Machine .. Man Power
-delivery
Raw materi Pencil/pen
al Sand Paper
-Sheet metal
Flat Iron
Round Bar
LTZ Profile
SHS Steel
Lay out
RSH Steel Scriber
Bolt and Nut
Angle Iron Old Hack Saw Blade Grinding
Equipment
Welding machine
Grinding machine
Compressor
Sharing machine Measuring Cl0th

Tool Tape Rule

Brush Try Square


Hammer
Tape Rule Screw
hacksaw Sipco / Polyester Putty
Try Square
Electrode
Chipping
Hammer
Cutting
Hack Saw
Sharing Machine Painting
Grinder Antirust
Ornamental Cutting Machine
compressor
Double x Design
Eight Number Design brush
Heart Number Design
General metal fabrication &assembly Value Chain (To
Be) transpor
preparation Assembly marketin
Input Finishing storing ting g
Safety sketch welding process
-safety cloth -auto CAD -MMAW Product quality
-safety shoes -GTAW Bevel protractor
Retailer
Safety helmet -GMAW cars
Plasma arc welding Storing house
Raw material Lay out
-stainless steel -Scriber
-mild steel & -
galvanized steel
grinding
-fasteners
plane
Equipment Measurement wholesaler
-milling machine -tape rule Oxy acetylene
-drill press -steel rule
-surface grinder Sanding
-tool making
-welding machine
Welding soaker Cutting sheep
Hack Saw
Tools
Bevel protractor
Sharing Machine
Steel rule Grinder Spot welding
Tap rule
polishing
Cutting Machine
Scriber
CNC cutter
Wire brush
machine
Back square
try square

Sheet metal painting


Fastener
process -bolt nut
-compressor
Forming &rolling -screw
-polyester putty
Ornamental work
Cutting
&punching
neral metal fabrication &assembly Value Chain( Gaps/Constraints)
Input Preparation Assembly Finishing storing Transporting Marketing

auto CAD product quality


Safety welding process Storing house
Helmet Bevel protractor cars
Plasma arc welding wholesaler

-GTAW
Lay out
Raw material -Scriber
-GMAW
-stainless steel -
-mild steel & sanding
galvanized steel plane
-fasteners
Measurement
Equipment -steel rule
-milling machine
Oxy acetylene polishing
-drill press
-surface grinder
-tool making sheep
Welding soaker
Cutting
CNC cutter Spot welding
Tools machine
Bevel
protractor
Steel rule
Scriber
Sheet metal
Wire brush
process
Back square
Forming &rolling
Cutting
&punching
TECHNOWARE HUMANWARE INFOWARE ORGAWARE
.equipment -Jig & fixtures Units of Competencies on: • Welding Manual • TVET collage
• Welding using basic SMAW process

-product quality -Bevel protractor .apply quality standard • Quality standard Manual .TVET collage
-Steel rule .perform bench work • Bench work Manual .NGO
-Surface grinder
.sheet metal .cutting & punching • .cutting & joining sheet metal • Sheet metal Manual .TVET collage
process .forming & rolling
.shearing .sheet metal manual • TVET collage

Raw Material -SHS • Perform bench work • Bench work Manual .TVET collage
preparation -RHS • Perform sheet metal • Sheet metal manual
-sheet metal
-angle iron
-plate
-galvanized sheet metal
Machining -milling machine • Using basic machine operation • Milling machine Manual .machine company
-drill press • Perform bench work • Bench work Manual .TVET collage
-tool making
-surface grinder
Cutting -cut of machine .perform bench work • Bench work manual • TVET collage

Assembling -GTAW • Perform GTAW &GMAW .GTAW& GMAW Manual .TVET collage
equipment -GMAW • Perform resistance welding .Resistance welding manual .manufacturing company
-Drill press • Perform bench work .bench work manual
-Spot welding

Finishing -surface grinder • Perform bench work • Bench work manual .TVET collage

TRANSPORTING -cars,plane,sheep .

Marketing -wholeseler • Business Manual .company


• Entrepreneur
OTHER TECHNOLOGIES
TECHNOLOGIES
THANK YOU
VERY MUCH

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