Ced - Unit 1
Ced - Unit 1
Ced - Unit 1
DESIGN
UNIT 1 – DESIGN PROCESS
Design process
Morphology of design
Design drawings
Computer aided engineering
Designing standards
Concurrent engineering
Product life cycle
Technological forecasting
Market identification
Competition bench marking
System and life cycle engineering
Human factors in design
Industrial design
Design Process
• What is design ?
A drawing produced to show the look and function of an object
before it is made.
Embodiment Design
Phase IV: Planning for Manufacture
1. Designing specialized tools and fixtures
2. Specifying the production plant that will be used
3. Planning the work schedules and inventory control
4. Planning the quality assurance system
5. Establishing the standard time and labor costs for each
operation
6. Establishing the system of information flow necessary to
control the manufacturing operation
Phase V: Planning for Distribution
Process
Engineering Drawing
In Design Process
Visualization
Problem identification is the ability to mentally
Visualize picture things that do not
& exploration of ideas
exist
Refine, optimize
Detail drawings & record the precise Documentation
& data for production permanent record of the
3D model process or solution
implementation
Engineering Drawing
In Design Process
Problem Definition
Visualize
Exploration of Ideas
Sketches Design
Geometric Analysis
model
Refinement and
Optimization
Detail drawings
& 3D model
Implementation
Engineering Drawing
In Design Process
Problem Definition
Visualize
Exploration of Ideas
Sketches Design
Geometric Analysis
model
Refinement and
Optimization
Detail drawings
& 3D model
Implementation
Engineering Drawing
In Design Process
Problem Definition
Visualize
Exploration of Ideas
Sketches Design
Geometric Analysis
model
Refinement and
Optimization
Detail drawings
& 3D model
Implementation
Engineering Drawing
In Design Process
Problem Definition
Visualize
Exploration of Ideas
Sketches Design
Geometric Analysis
model
Refinement and
Optimization
Detail drawings
& 3D model
Implementation
Engineering Drawing
In Design Process
Problem Definition
Visualize
Exploration of Ideas
Sketches Design
Geometric Analysis
model
Refinement and
Optimization
Detail drawings
& 3D model
Implementation
Engineering Drawing
In Design Process
Problem Definition
Visualize
Exploration of Ideas
Sketches Design
Geometric Analysis
model
Refinement and
Optimization
Detail drawings
& 3D model
Implementation
Basic Line Types &Application
Thickness Thick Thin 1. Dimension line
2. Extension line
Visible line 3. Leader line
Style
Continuous Hidden line
Dash
Chain Center line
1. Visible line represent features that can be seen in the current view.
2. Dimension line
Extension line indicate the sizes and location of features.
Leader line
3. Hidden line represent features that can not be seen in the current view.
This cycle is iterated, often many times, either manually or with the
use of automation techniques or using optimization software.
Benefits of CAE
There are published performance standards for many products such as seat
belts, lumber, and auto crash safety.
Test method standards set forth methods for measuring properties such as yield
strength, thermal conductivity, or electrical resistivity.
Most of these are developed for and published by the American Society for Testing and
Materials (ASTM). Another important set of testing standards for products are
developed by the Underwriters Laboratories (UL).
Codes of practice give detailed design methods for repetitive technical problems such
as the design of piping, heat exchangers, and pressure vessels.
Many of these are developed by the American Society of Mechanical Engineers (ASME
Boiler and Pressure Vessel Code), the American Nuclear Society, and the Society of
Automotive Engineers.
Concurrent Engineering
Concurrent Engineering:
Is a strategy where all the tasks involved in product
development are done in parallel.
Commercial
Design Process Competitors Idea
Idea
Generation
Generation
Marketing
Feasibility
Feasibility
Study
Study
Performance Specifications
Linear Process
Preliminary
Form Design
Design Form Design
Revising and testing
prototypes
Functional Production
Functional Production
Design Design
Design Design
Design Manufacturing
Specifications Specifications
Product Launch
Product Launch
Concurrent Engineering
Techniques:
• Perceptual mapping
• Benchmarking
• Reverse Engineering
Concurrent Engineering
Perceptual Mapping
Good Taste
· Coco Pops
· Shredded Wheat
Bad Taste
Benchmarking
• Get the best product available
• Base performance specifications for new product
on it
Reverse Engineering
• Dismantle and inspect competitors product(s)
• Select features to incorporate into new product
Concurrent Engineering
• Prototype produced
• Adjustments made
• Final specification agreed
Concurrent Engineering
Method:
Quality Function Deployment (QFD)
Concurrent Engineering
1 4 2
6
Concurrent Engineering
Example: Water-pond Alarm
1. Identify customer requirement and prioritise them
(scale or %)
Concurrent Engineering
2. Compare product to competitors
weighting
Competitive
Assessment
Attribute 1 2 3 4 5
Sensitive to water
level 25 B A X
Durable 15 A B X
Makes a loud noise 10 B X A
Inexpensive 25 B A X
Small 10 B A X
Looks Good 15 B X A
Concurrent Engineering
3.Identify engineering characteristics
Complexity of circuit
Cost of Sensor
Weighting
Attribute
Complexity of circuit
Positive correlation +
Cost of Sensor
None
Weighting
Negative correlation -
Strong Negative correlation - -
Attribute
Complexity of circuit
Cost of Sensor
the energy efficiency
Weighting
Attribute
Complexity of circuit
Cost of Sensor
durability of the product
Weighting
Attribute
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Conceptual design
System concept
Preliminary Design
Subsystem design
Detailed Design & Development
Component design
Production/Construction
Development phasing
Utilization & Support
Sales and
Profits ($)
Sales
Profits
Time
Product Introduction Growth Maturity Decline
Develop-
ment
Losses/
Investments ($)
Introduction Stage
The introductory stage is viewed as fairly risky and quite
expensive because large amounts of money is spent on
advertising and other tools of marketing communications to create
consumer awareness in sufficiently large numbers, and encourage
trial.
Sales
Sales Low
Low sales
sales
Costs
Costs High
High cost
cost per
per customer
customer
Profits
Profits Negative
Negative
Create
Create product
product awareness
awareness
Marketing
Marketing Objectives
Objectives and
and trial
trial
Product
Product Offer
Offer aa basic
basic product
product
Price
Price Use
Use cost-plus
cost-plus
Distribution
Distribution Build
Build selective
selective distribution
distribution
Advertising Build
Build product
product awareness
awareness among
among early
early
Advertising adopters
adopters and
and dealers
dealers
Growth Stage
The growth stage of life cycle is characterised by a sharp rise
in sales. Only a small percentage of new products introduced
survive to reach the growth stage.
Sales
Sales Rapidly
Rapidly rising
rising sales
sales
Costs
Costs Average
Average cost
cost per
per customer
customer
Profits
Profits Rising
Rising profits
profits
Marketing
Marketing Objectives
Objectives Maximize
Maximize market
market share
share
Offer
Offer product
product extensions,
extensions, service,
Product
Product warranty
service,
warranty
Price
Price Price
Price to
to penetrate
penetrate market
market
Distribution
Distribution Build
Build intensive
intensive distribution
distribution
Advertising Build
Build awareness
awareness and
and interest
interest in
in the
the
Advertising mass
mass market
market
Maturity Stage
Sales
Sales Peak
Peak sales
sales
Costs
Costs Low
Low cost
cost per
per customer
customer
Profits
Profits High
High profits
profits
Marketing Maximize
Maximize profit
profit while
while defending
defending
Marketing Objectives
Objectives market
market share
share
Product
Product Diversify
Diversify brand
brand and
and models
models
Price
Price Price
Price to
to match
match or
or best
best competitors
competitors
Distribution
Distribution Build
Build more
more intensive
intensive distribution
distribution
Advertising
Advertising Stress
Stress brand
brand differences
differences and
and benefits
benefits
Decline Stage
Decline stage sets in when customer preferences change due to the
availability of technologically superior products and consumers’ shift in
values, beliefs, and tastes to products offering more value.
Decline Stage of the PLC
Sales
Sales Declining
Declining sales
sales
Costs
Costs Low
Low cost
cost per
per customer
customer
Profits
Profits Declining
Declining profits
profits
Marketing
Marketing Objectives
Objectives Reduce
Reduce expenditure
expenditure and
and milk
milk the
the brand
brand
Product
Product Phase
Phase out
out weak
weak items
items
Price
Price Cut
Cut price
price
Go
Go selective:
selective: phase
phase out
out unprofitable
unprofitable
Distribution
Distribution outlets
outlets
Advertising
Advertising Reduce
Reduce to
to level
level needed
needed toto retain
retain
hard-core
hard-core loyal
loyal customers
customers
Implications and Limitations of Product Life
Cycle Concept
LUX
Introduction- HUL
1929
LUX launched in
India
1925
LUX launched in USA
as Toilet soap
1916
LUX launched in
USA as Laundry
soap
PRODUCT LIFE CYCLE
Introduction (1929- 1950s)
Company Objectives Actions
Sales Low
Future trends
Performance
current time
The key attributes in technology forecasting
• Performance growth
– Complexity, efficiency, capacity, size, accuracy, compactness
• Substitution possibility & speed, paradigm shift or
trajectory evolution
• Penetration share
• Diffusion rate
– Allergy, deviation, enforcement, self-reinforcement
• Breakthrough possibility & timing
– Value cluster
Technology Forecasting Methods
• Surveillance
– Scan the environment and link to the source of innovation for quick
adjustment & adoption
• Expert opinions
– Use the Delphi method to converge the common focus/foci
• Trend analysis
– Trace the time-series data and identify the evolutionary pattern and the
driving forces
• Modelling
– Articulate a forecasting function composed several critical influencers
• Scenario analysis
– Preview possible events and evolution patterns
MARKET IDENTIFICATION
• Marketing research involves collecting,
organising, analysing and communicating
information that can be used in order to make an
informed marketing decision.
• Performing market research will complement
your marketing mix strategy as it enables you to
make educated decisions regarding selecting
markets, your image or branding and products
or services.
Online Research
• Online research: the use of computer
networks, including the Internet, to assist in
any phase of the marketing research process
including development of the problem,
research design, data gathering, analysis, and
report writing and distribution
5 key steps in Marketing Research
Company S
Company A
Company C
Company B
Co. D
Client
Company T
Value Chain
Value Chain
AA
CC Firm Infrastructure
SS TT
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PP VV
Human Resource Management
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PP II
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OO TT Technology Development
RR II
TT EE Procurement
SS
Ma
Ma Sales
Ou gisti
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Inb gisti
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Primary Activities
Three Major Advantages of Benchmarking
Competitive Strategy
By implementing benchmarking activity, organizations can
improve their operation process.
Disadvantages
• What is best for someone else may not suit
you
• Poorly defined benchmarks may lead to
wasted effort and meaningless results.
• Incorrect comparisons
• Reluctance to share information
109
Systems Engineering (SE)
Complexity
Technical Project
• High Complexity
• Multidisciplinary
• Cost & Time
• Emphasis on
• Top-down approach
• Interdisciplinary approach
• Effort on more complete definition of system
requirements
• Life cycle engineering approach
Emphasis in SE
– Top-down approach
• Look at system from top
• Decide inputs/outputs taking into account the supersystem
• Decide subsystems
… down to lower levels
– Interdisciplinary approach
• Analytical approach is inadequate
• Capture the interactions between disciplines
• Exploit the synergism of these interactions
Emphasis in SE
– More complete definition of needs
• Complete definition of needs facilitates verification of
system performance
• Minimize surprises at later stages
Manufacturing Manufacturing
Manufacture Configuration Operations
Design