Copperbelt University School of Business: Presenter: Mr. S.Sikombe
Copperbelt University School of Business: Presenter: Mr. S.Sikombe
School of Business
BS/BF 343: Production and Operations Management
Unit 2
Department capacities
Months
Sales planning
Medium- Kwacha, tons,
Procurement planning and
Range (3-11) budgeting etc.
Product groups
Specific product quantities
Machine capacities
Weeks
Planning
Purchasing Physical units of
Short-Range (1 day-3
Scheduling products
weeks)
Workforce levels
Production levels
Job assignments
Elements of a Good Forecast
• The forecast should be timely
• The forecast should be accurate
• The forecast should be reliable
• The forecast should be expressed in
meaningful units
• The forecasting technique should be simple
to understand and use
Steps in the Forecasting Process
1. Determine the purpose of the forecast (what are the
objectives of forecasting?)
2. Select the Items for which forecasts are needed
(single product or group of products).
3. Determine the Time Horizon for the forecast (short-
term, medium-term or long-term).
4. Select the Forecasting Model (Qualitative technique
or Quantitative technique)
5. Gather information to be used in forecasting.
6. Generate the forecast
7. Monitor forecast accuracy over time
Historical Demand Data Patterns
1. Trend is the gradual upward or downward
movement of the data overtime. Trends are noted by
an upward or downward sloping line (T).
2. Seasonality is a data pattern that repeats itself over
the period of one year or less (days, weeks, months,
or quarters) (S),
3. Cycle is a data pattern that repeats itself... may take
years (C).
4. Random fluctuations are “blips” in the data caused
by chance or random variation or unexplained
causes (R)
What should we consider when looking at
past demand data?
• Trends
• Seasonality
• Cyclical elements
• Autocorrelation
• Random variation
Forecasting Methods
• Qualitative Approaches
• Quantitative Approaches
Qualitative Approaches
Usually based on judgments about causal factors that
underlie the demand of particular products or
services
Do not require a demand history for the product or
service, therefore are useful for new
products/services
Approaches vary in sophistication from scientifically
conducted surveys to intuitive hunches about future
events
The approach/method that is appropriate depends on
a product’s life cycle stage
Qualitative Methods
1. Naive approach
2. Moving averages
time-series
3. Exponential models
smoothing
4. Trend projection
5. Linear regression associative
model
4 - 24
Naïve Approach
• This is the simplest way to forecast.
• Demand for the next period will be equal to the
demand in the most recent period.
• For example, January sales Zamtel Phones is 700
so the sales for February will be 700.
• Does this make sense?
• How about demand for mealie meal?
• For some products this is the most cost-effective
method.
• It provides a starting point for sophisticated models
Time Series Analysis
Seasonal peaks
Actual demand
line
Average demand
over 4 years
Random variation
| | | |
1 2 3 4
Time (years)
4 - 28
Seasonal Patterns
• Linear Regression
• Simple Moving Average
• Weighted Moving Average
• Exponential Smoothing (exponentially
weighted moving average)
Long-Range Forecasts
y^ = a + bx
^ where y = computed value of
the variable to be predicted
(dependent variable)
a = y-axis intercept
b = slope of the regression line
x = the independent variable
4 - 34
Values of Dependent Variable Least Squares Method
Deviation5 Deviation6
Deviation3
Deviation4
Deviation1
(error) Deviation2
Trend line, y^ = a + bx
Deviation5 Deviation6
Deviation1
(error) Deviation2
Trend line, y^ = a + bx
• Y=2.387+0.18X
• Simple Linear Regression
Y7 = 2.387 + 0.180(7) = 3.65 or 3,650 students
Y8 = 2.387 + 0.180(8) = 3.83 or 3,830 students
Y9 = 2.387 + 0.180(9) = 4.01 or 4,010 students
n xy x y
r
n x 2 2
x n y y
2 2
Were:
x= independent variable values
y = dependent variable values
n= number of observations
Coefficient of Determination (r ) 2
r2
(Y y ) 2
( y y ) 2
Example: Railroad Products Co.
Coefficient of Correlation
x y x2 xy y2
120 9.5 14,400 1,140 90.25
135 11.0 18,225 1,485 121.00
130 12.0 16,900 1,560 144.00
150 12.5 22,500 1,875 156.25
170 14.0 28,900 2,380 196.00
190 16.0 36,100 3,040 256.00
220 18.0 48,400 3,960 324.00
1,115 93.0 185,42515,440 1,287.50
Example: Railroad Products Co.
Coefficient of Determination
r2 = (.9829)2 = .966
96.6% of the variation in RPC sales is
explained by national freight car loadings.
Seasonalised Time Series
Regression Analysis
• Select a representative historical data set.
• Develop a seasonal index for each season.
• Use the seasonal indexes to deseasonalize the data.
• Perform linear regression analysis on the
deseasonalized data.
• Use the regression equation to compute the
forecasts.
• Use the seasonal indexes to reapply the seasonal
patterns to the forecasts.
Example: Computer Products Corp.
Quarterly Sales
YearQ1 Q2 Q3 Q4 Total
1 7.4 6.5 4.9 16.1 34.9
2 8.3 7.4 5.4 18.0 39.1
Totals 15.7 13.9 10.3 34.1 74.0
Qtr. Avg. 7.85 6.95 5.15 17.05 9.25
Seas.Ind. .849 .751 .557 1.843 4.000
20 – Actual
sales
15 –
Moving
10 – average
5 –
| | | | | | | | | | | |
Figure 4.2
J F M A M J J A S O N D
© 2011 Pearson Education, Inc. publishing as Prentice Hall 4 - 73
Exponential Smoothing
Form of weighted moving average
Weights decline exponentially
Most recent data weighted most
Requires smoothing constant ()
Ranges from 0 to 1
Subjectively chosen
Involves little record keeping of past
data
© 2011 Pearson Education, Inc. publishing as Prentice Hall 4 - 74
Exponential Smoothing
t = Last period’s forecast
+ (Last period’s actual demand
– Last period’s forecast)
Ft = Ft – 1 + (At – 1 - Ft – 1)
225 –
Actual = .5
demand
200 –
Demand
175 –
= .1
| | | | | | | | |
150 –
1 2 3 4 5 6 7 8 9
Quarter
225 –
Actual = .5
Chose high values
demandof
when underlying average
Demand
200 –
is likely to change
175
Choose
– low values of
when underlying average = .1
is stable
| | | | | | | | |
150 –
1 2 3 4 5 6 7 8 9
Quarter
• Moving Average
– Representative Historical Data
• Moving Average
Use the moving average method with an
AP = 3 days to develop a forecast of the call
volume in Day 13.
F13 = (168 + 198 + 159)/3 = 175.0
calls
Example:
Example: Central
Central Call
Call Center
Center
Weighted Moving Average
Use the weighted moving average method
with an AP = 3 days and weights of .1 (for
oldest datum), .3, and .6 to develop a forecast
of the call volume in Day 13.
F13 = .1(168) + .3(198) + .6(159) = 171.6
calls
Note: The WMA forecast is lower than the MA
forecast because Day 13’s relatively low call
volume carries almost twice as much weight in
the WMA (.60) as it does in the MA (.33).
Example:
Example: Central
Central Call
Call Center
Center
Exponential Smoothing
If a smoothing constant value of .25 is used
and the exponential smoothing forecast for Day 11
was 180.76 calls, what is the exponential
smoothing forecast for Day 13?
F12 = 180.76 + .25(198 – 180.76) = 185.07
F13 = 185.07 + .25(159 – 185.07) = 178.55
Evaluating Forecast-Model Performance
• Accuracy
– Accuracy is the typical criterion for judging the
performance of a forecasting approach
– Accuracy is how well the forecasted values match
the actual values
Monitoring Accuracy
• Moving Average
– Representative Historical Data