Lecture - 2 y

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Heat Transfer in

Engines
Importance of Engine Heat transfer
Modes of Heat Transfer
Conduction

Convection

Radiation
Surface temperature measured with thermocouple in cylinder head, and surface heat flux calculated
from surface temperature, as a function of crank angle
Thermal loading and component
temperatures
Variation of cylinder head temperature with measurement location in spark-ignition engine
Temperature and heat flux distribution in the cylinder liner of a high-speed Dl diesel engine
Temperature distribution in exhaust valves
Temperature distributions in engine components can
be calculated from a knowledge of the heat fluxes
across the component surface using finite element
analysis techniques. For steady-state engine
operation, the depth within a component to which
the unsteady temperature fluctuations (caused by
the variations in heat flux during the cycle) penetrate
is small, so a quasi-steady solution is satisfactory.
A standard finite element analysis of the heat flow through the piston
yields the temperature distribution within the piston. The thermal stresses
can therefore be calculated and added to the mechanical stress field to
determine the total stress distribution .

This can be used to define the potential fatigue regions in the actual
piston design

Detailed measurements of the temperature distribution in the piston allow


the relative amounts of heat which flow out of the different piston
surfaces to be estimated
Heat outflow from various zones of piston as percentage of heat flow in from combustion chamber.
In larger diesel engines and highly loaded diesel engines,
one or more cooling channels are incorporated into the
piston crown. This reduces the heat flow out through the
ring area significantly.
Effect of Engine Variables
engine speed
engine load
equivalence ratio
compression ratio
spark or injection timing
Swirl and squash motion
mixture inlet temperature
coolant temperature and composition
wall material wall deposits
Effect of Engine Variables
SPEED, LOAD, AND
EQUIVALENCE RATIO

Predicted heat transfer as a percentage of total energy Supplied by fuel


Comparison with previous Eq.
Compression Ratio (1/2)

Increasing the compression ratio in an SI engine decreases the total heat flux
to the coolant until (10); thereafter heat flux increases slightly with increasing
compression ratio.
The change is modest, 10 percent decrease in the maximum heat flux occurs
for an increase in compression ratio from 7.1 to 9.4.
Several gas properties change with increasing compression ratio gas motion
increase, combustion is faster, the surface/volume ratio close to TDC
increase, the gas temperature late in the expansion stroke and during the
exhaust stroke is reduced.
The effect of changes in compression ratio on component
temperatures depends on location.

Generally, head and exhaust valve temperatures decrease with


increasing compression ratio, due to lower expansion and exhaust
stroke temperatures.
The piston and spark plug electrode temperatures increase, due to
the higher peak combustion temperatures at higher compression
ratios.
Spark timing (Quiz Slide)

Predicted average heat-transfer rate in spark-ignition engine as a function of spark timing.


COOLANT TEMPERATURE AND COMPOSITION

Increasing liquid coolant temperature increases the temperature


of components directly cooled by the liquid coolant.

Which Engine part is most and least effected by the coolant


temperature ?
Effect of coolant temperature on various Engine parts
WALL MATERIALS

Cast Iron
Aluminum
Silicon Nitride
Zirconia
Mean gas temperature and piston surface temperature profiles predicted by turbo-
compounded DI diesel engine simulation for water-cooled metal combustion chamber walls
and for partly insulated Engine with ceramic wall.
Knock

Extremely high local


temperatures and
pressures.

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