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CNC Programming "Milling": Module Objectives

The document provides information on CNC programming including: 1) G-codes for selecting working planes (G17, G18, G19), cutter radius compensation (G41, G42, G40), input units (G70, G71), and polar coordinate interpolation (G111). 2) Cycles for drilling (Cycle 81), deep drilling (Cycle 83), pocketing (Pocket 1, Pocket 2), and repeating holes (Holes 1, Holes 2). 3) An example NC program to drill a hole at X10, Y12 to a depth of 10mm using G-codes for absolute positioning (G90), spindle speed (S1000), tool selection

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hasan alsarraf
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161 views37 pages

CNC Programming "Milling": Module Objectives

The document provides information on CNC programming including: 1) G-codes for selecting working planes (G17, G18, G19), cutter radius compensation (G41, G42, G40), input units (G70, G71), and polar coordinate interpolation (G111). 2) Cycles for drilling (Cycle 81), deep drilling (Cycle 83), pocketing (Pocket 1, Pocket 2), and repeating holes (Holes 1, Holes 2). 3) An example NC program to drill a hole at X10, Y12 to a depth of 10mm using G-codes for absolute positioning (G90), spindle speed (S1000), tool selection

Uploaded by

hasan alsarraf
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPT, PDF, TXT or read online on Scribd
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CNC Programming

“Milling”

Module Objectives:

1) To use Topmill
2) To create NC programs for different
milling operations
Milling Machine
G-Codes
G00, G01, G02, G03, G04, G54, G90, G91, G94 and G95
Are the same as explained in module 4.

New important G codes:

Function Description
G17,G18, and G19 Working plane selection
G40 Cutter radius compensation OFF.
G41 Cutter radius compensation ON Left.
G42 Cutter radius compensation ON Right.
G70 Input system inch
G71 Input system metric
G-Codes
The following G-Codes and their relative slides will be used as
a reference when solving some practical tasks in this module.

Function Description

G111 Polar coordinate interpolation

G147 Approach with a straight line.

G148 Leave in a straight line.

G247 Approach with a quarter a circle.

G248 Leave with a quarter a circle.


G17, G18, and G19
Used to select the working plane
 G17 XY Plane
 G18 ZX Plane
 G19 YZ Plane

 The tool axis is vertical to the working plane


What Is The Correct G-code To Select The Top
Surface Of The Workpiece As a Working Plane ?

 G17
G41, G42 and G40
 With G41 / G42 the tool traverse at equal distances to
the programmed contour along its path. This distance
is the dimension of the radius of the cutter.

 If the cutter is left to the contour this is programmed


by G41 (This called cutter radius compensation left).
G41, G42 and G40
 If the cutter is right to the
contour this is programmed
by G42.

 (This called cutter radius


compensation right)

 To cancel the radius


compensation use G40
G70 / G71
 G70: The controller of the CNC milling
machine reads the input values in imperial
system (Inch)

 G71: The controller of the CNC milling


machine reads the input values in metric
system (mm)
G111
 If we want to use polar coordinate system to move
the tool, we need first to locate the pole (zero
point of the polar coordinate system) measured
from original workpiece zero point, this is done by
G111.

Then write the required movement in polar system


by specifying the Angle (AP) and the radius (RP).

Example:

G111 X30 Y40 Z0


G01 RP=40 AP=60 F300
G147, G148,
G247 and G248
Soft approach and leaving commands.

 The function of soft approach and leaving


serves to approach the starting point of a
contour tangentially irrespective of the
position of the initial point.

The function is mainly used in connection


with the tool radius correction; however, it
is not obligatory.
G147, G148,
G247 and G248
 G147 Approach with straight line
 G148 Leave in straight line.

 G247 Approach with a quarter a


circle
 G248 Leave in a quarter a circle
Cycles
Cycle Description

Cycle 81 Drilling; to make a hole in one phase.

Cycle 83 Deep Drilling; to make a deep hole,


which requires introducing the tool
with several phases. (Chip-breaking
and chip removal).
Pocket To engrave a circular or a rectangular
area on a surface.
Holes To repeat a drilling operation following
circular or linear contours.
Cycle 81 – Drilling Cycle
To make a hole in one phase
Cycle 81
Cycle 81
 To make a hole in one phase

 Example:
Make a hole at
point X20 Y20
to a depth = 10mm
Cycle 81

 Solution:  Cycle Parameters:

 G54
 Return plane absolute 2
 S1500 M3 F120
 Reference plane absolute 0
 G00 X20 Y20 Z2  Safety distance 1
Cycle 81 (2,0,1,-10,0)  Final drilling depth -10
G0 Z40 Depth incremental 0
M30
Cycle 83
Deep Drilling Cycle
Cycle 83
Cycle 83
 Cycle 83 (2,2,,-86,,,35,4,1,1,1,1)
Holes 1
 To make a row of holes
Holes 1
Holes 1 - Example
Holes 2
To make a circle of holes
Holes 2
Holes 2 - Example
Pocket – (Pocket1/Pocket2)
Pocket 1
Pocket 1 - Example
Pocket 2
Pocket 2 - Example
Example of CNC Programming

What Must Be Done To Drill A Hole On A CNC


Vertical Milling Machine?

Given That:
Absolute Positioning Mode,
Cutting Tool No. 1, Spindle Speed 1000 RPM,
Clockwise Direction Of Rotation At Feed Rate 200
mm/min .
Hole Position X10, Y12, And Depth Of Hole 10 mm.
Solution
NC-Program
%Mill_1
N005 G54
N010 G90
N015 G97 S1000 M03
N020 T1 D1
M6
N025 …………………
N030 …………………
N025 G00 X10 Y12 Z10

Rapid To Hole Position (Above The Hole)


Tool Home
Top
View

Front
View
N030 G01 Z-10 F200
Z Axis Feed To Drill The Hole

Top
View

Front
View
N035 G00 Z6
Rapid Movement In Z Axis Out
Of Hole
Top
View

Front
View
The NC-Program

%Mill_1 N005 G54


N010 G90
N015 G97 S1000 M03
N020 T1 D1 M6
N025 G00 X10 Y12 Z10
N030 G01 Z-10 F200
N035 G00 Z6
N040 M05
N045 G00 X100 Y100 Z100
N050 M30

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